Target Audience:
Owners of the Yamaha TT-R600RE, DIY mechanics, independent repair shops seeking comprehensive service data.
Value Proposition:
Provides essential, factory-level information for maintaining and repairing the TT-R600RE, enabling cost savings and ensuring proper upkeep.
Manual Utility:
Empowers users to perform maintenance and repairs confidently, reducing reliance on expensive dealer services.
Engine:
Complete engine overhaul, top-end and bottom-end components, valve train, piston/cylinder, crankshaft, lubrication system, cooling system.
Fuel System:
Carburetor (Mikuni BSR36-33) service, cleaning, adjustment, fuel tank, fuel lines, fuel filter replacement.
Transmission:
Clutch operation and adjustment, gearbox inspection and repair, shift mechanism, transmission oil specifications and change intervals.
Electrical System:
Ignition system diagnostics and troubleshooting, stator, CDI unit, lighting, wiring diagrams, battery maintenance, charging system, electric starter system.
Suspension:
Front forks (Kayaba 43mm USD) service, seal replacement, oil level and type, rear shock absorber adjustment and rebuild, linkage maintenance.
Brakes:
Front and rear brake system service, caliper overhaul, brake pad replacement, brake fluid type and bleeding procedures, master cylinder inspection.
Chassis And Bodywork:
Frame inspection, steering head bearing maintenance, swingarm and rear wheel bearing service, body panel removal and installation, seat, fuel tank, fenders.
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug service, chain adjustment and lubrication, brake system checks.
Troubleshooting:
Detailed diagnostic charts for common starting, running, electrical, and mechanical issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly Reassembly:
Comprehensive guides for dismantling and reassembling all motorcycle systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, measurement data.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures.
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
595 cc (595cm3)
Bore X Stroke:
95.0 mm x 81.2 mm
Compression Ratio:
9.2 : 1
Horsepower:
Approx. 45-48 HP (varies by market and specific tuning)
Torque:
Approx. 50 Nm (varies by market)
Carburetor Model:
Mikuni BSR36-33, Constant Velocity
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON)/2 (AKI)
Oil Type:
SAE 20W-40 or 10W-30 API SG classification motorcycle oil
Oil Capacity With Filter:
2.3 L (2.4 US qt)
Cooling Method:
Air-cooled
Safety Standards:
Meets applicable safety regulations for its class and time of manufacture.
Braking System:
Front: Hydraulic disc brake, Rear: Hydraulic disc brake.
Lighting:
Halogen headlight, tail light, brake lights, turn signals.
Frame Construction:
Steel semi-double cradle frame.
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, and indicator lights.
Ride Aids:
None (standard mechanical systems).
Connectivity Features:
None (basic motorcycle design).
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months.
Oil Filter Replacement:
Every 3,000 km (1,800 miles) or annually.
Air Filter Cleaning:
Every 1,000 km (600 miles), clean and re-oil.
Spark Plug Inspection:
Every 3,000 km (1,800 miles), replace as needed.
Valve Clearance Check:
Every 6,000 km (3,600 miles).
Brake Fluid:
DOT 3 or DOT 4.
Fork Oil:
Yamaha Fork Oil G-15 or equivalent (SAE 15W), 595 ml per fork leg.
Carburetor Settings:
Some owners report needing to fine-tune carburetor jetting for optimal performance, especially at different altitudes or with aftermarket exhausts.
Electrical Connections:
Corrosion in electrical connectors, particularly for outdoor-use motorcycles, can lead to intermittent faults. Regular inspection and dielectric grease are recommended.
Suspension Seals:
Front fork seal leaks can occur over time due to usage and road conditions. Regular inspection and replacement are part of proactive maintenance.
Yamaha Legacy:
Yamaha Motor Company is renowned for its long history in motorcycle manufacturing, spanning decades and encompassing a wide range of on-road and off-road vehicles, known for innovation and performance.
Tt-R Lineage:
The TT-R series represents Yamaha's line of versatile dual-sport and enduro motorcycles, building on a heritage of competition and trail riding capability. The TT-R600 models are positioned as robust, capable off-road-oriented machines with street-legality.
Production Period:
The TT-R600, including the RE variant, was produced in the early to mid-2000s, with the RE (electric start) model being a key offering within this generation.
