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2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Model Variants: • TT-R125 • TT-R125E • TT-R125LW • TT-R125LWE Year: 2006 Product Type: Service & Repair Manual Product Format: PDF 👋...
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2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Model Variants:
• TT-R125
• TT-R125E
• TT-R125LW
• TT-R125LWE
Year:
2006
Product Type:
Service & Repair Manual
Product Format:
PDF
👋 Introduction
Market Position
Target Audience:
Owners, DIY enthusiasts, and professional motorcycle mechanics working on Yamaha TT-R125 series off-road motorcycles.
Segment:
Lightweight, entry-level to intermediate off-road/trail motorcycles.
Competitive Analysis
Key Competitors Of Vehicle:
• Honda CRF150F
• Kawasaki KLX125
• Suzuki DR-Z125
Key Features Of Manual
Completeness:
Comprehensive coverage encompassing all aspects of maintenance, repair, and diagnostics for the specified models and year.
Visual Aids:
Rich with detailed illustrations, photographs, and exploded view diagrams to aid understanding of complex procedures.
Technical Accuracy:
Official Yamaha documentation, ensuring accuracy in specifications, procedures, and part identification.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Official Service Repair Manual
Production Years Covered:
2006
Specific Sections Highlighted:
• Complete tear down and rebuild
• Pictures and part diagrams
• Torque specs
• Maintenance
Page Count
Estimated Page Count:
N/A (PDF, digital format)
Manual Type
Manual Classification:
Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Includes detailed procedures for carburetor adjustment, ignition system testing, and top-end rebuilds.
Fuel System:
Covers carburetor disassembly, cleaning, reassembly, jetting information, and fuel tank/petcock maintenance.
Transmission Drivetrain:
Detailed instructions for clutch operation, transmission gear inspection, shift mechanism, and final drive chain adjustment/maintenance.
Suspension Steering:
Covers front fork disassembly, seal replacement, oil levels, rear shock absorber adjustments, and steering head bearing maintenance.
Brakes:
Includes procedures for front and rear brake pad replacement, caliper service, brake fluid bleeding, and linkage adjustments.
Electrical System:
Covers ignition coil, spark plug, lighting system, battery maintenance, starter motor (on electric start models), and basic wiring diagrams.
Chassis Frame:
Includes information on frame inspection, swingarm pivot service, and general chassis component maintenance.
Wheels Tires:
Covers spoke tension checking and adjustment, tire pressure recommendations, and wheel bearing service.
Procedures Included
Routine Maintenance:
Covers oil changes, air filter cleaning/replacement, spark plug checks, chain lubrication, and general inspection points.
Troubleshooting:
Provides diagnostic flowcharts and common problem-solving techniques for various systems.
Component Rebuilds:
Detailed step-by-step guides for engine top-end (piston, rings, cylinder), carburetor, and brake caliper overhauls.
Adjustments:
Covers carburetor idle speed, clutch cable, throttle cable, and suspension preload adjustments.
Part Replacement:
Instructions for replacing worn or damaged components such as brake pads, clutch plates, and cables.
Technical Depth
Diagnostic Capability:
Enables in-depth diagnostics for engine performance issues, electrical faults, and mechanical wear.
Rebuild Scope:
Provides comprehensive instructions for complete engine teardown and rebuild, suitable for experienced mechanics.
Specification Accuracy:
Includes precise torque specifications, clearance measurements, and fluid capacities essential for accurate repairs.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans ensuring clear diagrams, text, and images for printing.
Binding Type
Binding For Digital:
N/A (Digital format)
Paper Type
Paper Recommendation For Print:
Recommended for printing on standard A4 or Letter size paper for easy handling in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Engine Displacement:
124cc
Bore X Stroke:
54 mm x 54.5 mm
Cooling System:
Air-cooled
Compression Ratio:
9.5:1 (Typical, check manual for exact)
Ignition System:
CDI (Capacitor Discharge Ignition)
Starter System:
Kick starter (TT-R125, TT-R125LW) / Electric & Kick starter (TT-R125E, TT-R125LWE)
Performance
Horsepower:
Approx. 10-11 HP (Estimate, specific dyno data not typically in manual)
Torque:
Approx. 7-8 lb-ft (Estimate, specific dyno data not typically in manual)
Fuel System
Carburetor Type:
Mikuni VM20SS (or similar, check manual for exact model) for TT-R125/LW, VM22SS for TT-R125E/LWE
Fuel Type:
Unleaded gasoline, octane rating 87 or higher.
Fuel Tank Capacity:
Approx. 1.6 US gal (6.0 L)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Clutch Type:
Wet, multiple disc
Features
Gear Ratios:
Specific gear ratios for each gear are detailed within the manual.
Final Drive:
Chain drive
Transmission Oil Type:
Yamalube 4 (or equivalent API SG, SAE 10W-30) motorcycle oil.
Transmission Oil Capacity:
Approx. 1.0 L (1.1 US qt) when filter is changed, 0.9 L (1.0 US qt) without filter change.
📐 Dimensions
Exterior
Overall Length:
Approx. 75.4 in (1915 mm)
Overall Width:
Approx. 31.7 in (805 mm)
Overall Height:
Approx. 45.7 in (1160 mm)
Seat Height:
Approx. 31.5 in (800 mm) for TT-R125/LW, 33.5 in (850 mm) for TT-R125LWE
Wheelbase:
Approx. 50.2 in (1275 mm)
Ground Clearance:
Approx. 11.8 in (300 mm)
Weights
Curb Weight:
Approx. 218 lbs (99 kg) for TT-R125/LW, 234 lbs (106 kg) for TT-R125E/LWE
Dry Weight:
Approx. 198 lbs (90 kg)
Front Tire Size:
70/100-17 40M (TT-R125/LW), 70/100-19 42M (TT-R125LWE)
Rear Tire Size:
90/100-14 49M (TT-R125/LW), 90/100-16 51M (TT-R125LWE)
Wheel Type:
Spoked wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Off-road motorcycle, not subject to automotive crash testing standards)
Active Features
Braking System:
Hydraulic disc brakes front and rear for enhanced stopping power.
Lighting:
Halogen headlight, taillight/brake light assembly.
Passive Features
Chassis Design:
Durable steel frame and swingarm designed for off-road abuse.
Ergonomics:
Designed for rider control and comfort during off-road riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle design)
Driver Assistance
Driver Assistance Features:
N/A (Mechanical and basic electrical systems)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 100 km (60 miles) or before each ride in dusty conditions. Replace every 12 months.
Spark Plug Check:
Every 1,000 km (600 miles).
Clutch Cable Adjustment:
Every 1,000 km (600 miles).
Throttle Cable Adjustment:
Every 1,000 km (600 miles).
Chain Lubrication Adjustment:
Every 200 km (120 miles) or after washing the motorcycle.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent API SG, SAE 10W-30) motorcycle oil.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Fork Oil:
Specific fork oil grade and quantity detailed in manual (e.g., SAE 10W).
Known Issues
Carburetor Fouling:
Common issue with off-road bikes; requires regular cleaning and proper jetting for optimal performance. Manual details cleaning procedures.
Clutch Wear:
Wear on clutch plates can occur with aggressive riding. Manual provides inspection and replacement steps.
Chain And Sprocket Wear:
Regular maintenance is crucial to prolong the life of the drive chain and sprockets. Manual details inspection and replacement.
Suspension Seals:
Fork seal leaks can occur; manual provides instructions for seal replacement.
📚 Vehicle History
Brand Heritage
Yamaha Motorsport Legacy:
Yamaha has a long and storied history in off-road motorcycle racing and production, known for innovation and performance.
Model Evolution
Tt-R Lineage:
The TT-R line represents Yamaha's commitment to accessible and capable trail bikes, evolving from earlier TTR models.
Production
Manufacturing Location:
Typically manufactured in Japan and/or other Yamaha global production facilities.
Original Intent:
Designed as a durable, user-friendly, and capable trail bike for recreational off-road riding.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model variant from 2006 are not readily cataloged, the TT-R series is generally well-regarded for its reliability and suitability as a starter trail bike.
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