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TT-R125(W) E LW LWE 2006 Yamaha Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Model Variants: TT-R125(W) E, LW, LWE Year: 2006 Codes Chassis Code General: This manual likely covers models designated by a specific year...
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Taper: Motorcycle
Distributeur:
UGS: 470809
TT-R125(W) E LW LWE 2006 Yamaha Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Model Variants:
TT-R125(W) E, LW, LWE
Year:
2006
Codes
Chassis Code General:
This manual likely covers models designated by a specific year and model identifier, but specific chassis codes are not provided in the product information.
Generation
Generation Identifier:
This manual pertains to the 2006 model year iteration of the TT-R125 line.
👋 Introduction
Market Position
Market Segment:
The TT-R125 is a popular entry-level to intermediate dirt bike, often used for recreational trail riding, off-road fun, and sometimes as a stepping stone into motocross.
Competitive Analysis
Competitors:
Competes with models such as the Honda CRF125F, Kawasaki KLX125, and Suzuki DR-Z125.
Key Features
Durability:
Known for Yamaha's reputation for robust engineering and reliability.
Versatility:
Suitable for a range of off-road activities, with different variants (E, LW, LWE) offering variations like electric start and longer travel suspension.
Manual Value Proposition
Target Audience:
Professional technicians, experienced DIY mechanics, and owners who want to perform in-depth maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, maintenance, and troubleshooting for the 2006 Yamaha TT-R125 E, LW, and LWE models.
Page Count
Page Count:
616
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, reassembly, valve adjustments, piston/ring replacement, cylinder head service, and more.
Engine Electrical Ignition:
Ignition system diagnosis, CDI unit testing, spark plug specifications, timing adjustments, and troubleshooting electrical faults.
Fuel System:
Carburetor disassembly, cleaning, adjustment (including pilot jet, main jet, needle jet, float height), fuel pump operation, and fuel tank maintenance.
Transmission Clutch:
Clutch assembly inspection and replacement, gearshift mechanism, transmission gear inspection, and lubrication requirements.
Chassis Suspension:
Front fork service (oil change, seal replacement, spring inspection), rear shock absorber adjustment and replacement, linkage maintenance.
Brakes:
Front and rear brake system maintenance, caliper service, brake pad replacement, hydraulic fluid specifications, bleeding procedures, and disc inspection.
Electrical System Lighting:
Wiring diagrams, lighting system checks (headlight, taillight, brake light), battery specifications and maintenance, fuse identification and replacement.
Cooling System:
While primarily air-cooled, this section would cover any related components like oil coolers if applicable to specific variants.
Exhaust System:
Exhaust pipe inspection for leaks, muffler maintenance, and gasket replacement.
Frame Bodywork:
Frame inspection, seat removal and installation, fender mounting, and plastic panel replacement.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug checks, chain adjustment and lubrication, brake adjustments, tire pressure checks.
Troubleshooting:
Diagnostic charts and guides for identifying and resolving common performance issues, starting problems, and component failures.
Engine Rebuild:
Detailed instructions for complete engine teardown, component measurement, part replacement, and reassembly.
Suspension Tuning:
Information on adjusting suspension settings for different riding conditions and rider preferences.
Carburetor Tuning:
Guidance on jetting adjustments for altitude or exhaust modifications.
Electrical Diagnostics:
Systematic troubleshooting of electrical circuits using wiring diagrams and test procedures.
Component Replacement:
Step-by-step instructions for replacing wear items and major components such as brake pads, cables, bearings, and more.
Technical Depth
Depth Level:
Expert-level, covering everything from basic maintenance to complete engine and transmission overhauls, including detailed specifications and tolerances.
Diagnostic Procedures:
Includes diagnostic flowcharts and specific tests for various systems.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners.
Clearances Tolerances:
Precise measurements for component clearances and wear limits.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely includes a searchable text layer for easy navigation and information retrieval.
Print Quality
Print Quality:
Designed for clarity, with high-resolution diagrams and text, suitable for printing key sections.
Binding Type
Binding Type:
Not applicable (Digital PDF Download)
Paper Type
Paper Type:
Not applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
124 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower:
Approx. 10-12 HP (Varies slightly by model and tuning)
Torque:
Approx. 7-8 lb-ft (Varies slightly by model and tuning)
Fuel System
Carburetor:
Mikuni VM20SS (typical)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (SAE 10W-30) or equivalent motorcycle-specific 4-stroke oil.
Oil Capacity:
Approx. 0.95 L (with oil filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
Chain drive
Transmission Fluid:
Yamalube Gear Oil or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 1840 mm (72.4 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1070 mm (42.1 in)
Wheelbase:
Approx. 1275 mm (50.2 in)
Ground Clearance:
Approx. 255 mm (10.0 in)
Weights
Dry Weight:
Approx. 94 kg (207 lbs) for E model, slightly more for LW/LWE
Wet Weight:
Not specified in product info, but generally around 100kg+.
Seat Height:
Approx. 805 mm (31.7 in)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet off-road vehicle safety guidelines for its class. Not road-legal without modifications.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Frame Construction:
Sturdy steel frame designed for off-road stress.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic off-road motorcycle).
Driver Assistance
Driver Assistance Features:
Not applicable (basic off-road motorcycle).
Connectivity
Connectivity Features:
Not applicable (basic off-road motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 1,000 km (600 miles) or 6 months, whichever comes first. Frequent checks are advised for hard use.
Air Filter Cleaning:
Clean air filter every 500 km (300 miles) or more often in dusty conditions.
Valve Check Adjustment:
Recommended every 3,000 km (1,800 miles) or 12 months.
Spark Plug Replacement:
Inspect every 1,000 km (600 miles), replace as needed.
Chain Maintenance:
Lubricate and adjust chain every 500 km (300 miles).
Fluid Specifications
Engine Oil:
Yamalube 4 (SAE 10W-30) or equivalent API SG, JASO MA certified.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Fork Oil:
Yamalube Fork Oil (10W) or equivalent.
Known Issues
Carburetor Clogging:
Can be prone to carburetor clogging if fuel is left in for extended periods or if using stale fuel. Regular cleaning is recommended.
Suspension Wear:
Fork seals and rear shock bushings can wear over time, especially with heavy off-road use. Routine inspection and service are key.
Chain And Sprockets:
Wear on the drive chain and sprockets is normal and requires regular inspection and replacement for optimal performance and safety.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and distinguished history in motorsports and off-road motorcycles, known for innovation and performance.
Model Evolution
Tt R Lineage:
The TT-R line has consistently offered reliable and capable off-road machines for various skill levels.
Production
Manufacturing Origin:
Typically manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006 TT-R125 may not be widely publicized, Yamaha's TT-R line is consistently recognized for its value, reliability, and performance in the entry-level off-road segment.
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