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2006 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Year: 2006 Vehicle Type: Motorcycle Category: Dirt Bike / Trail Bike Codes Chassis Code: 4TT 👋 Introduction Market Position Segment: Entry-level to...
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2006 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2006 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2006 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2006 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125
Year:
2006
Vehicle Type:
Motorcycle
Category:
Dirt Bike / Trail Bike
Codes
Chassis Code:
4TT
👋 Introduction
Market Position
Segment:
Entry-level to intermediate off-road/trail riding
Target Audience:
Beginners, younger riders, recreational trail riders
Competitive Analysis
Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX125/KLX140, Suzuki DR-Z125
Key Features
Features:
Reliable air-cooled engine, user-friendly power delivery, robust chassis, accessible seat height
📋 Manual Details
Coverage Areas
Engine Service:
Comprehensive
Chassis Service:
Comprehensive
Electrical System:
Comprehensive
Maintenance Procedures:
Detailed
Troubleshooting:
Extensive
Page Count
Pages:
300-400 (Estimated for comprehensive service manual)
Manual Type
Type:
Service Repair Manual
Purpose:
Repair, Maintenance, Diagnostics, Overhaul
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Top end, bottom end, cooling, lubrication, ignition, fuel delivery
Transmission:
Clutch, gearbox, shifting mechanism
Suspension:
Front forks (telescopic), rear shock absorber, linkages
Brakes:
Front disc, rear drum, hydraulic system, component service
Electrical System:
Ignition system, lighting, battery, charging system, wiring diagrams
Fuel System:
Carburetor (Mikuni VM series), fuel tank, fuel lines
Exhaust System:
Muffler, header pipe, catalytic converter (if applicable)
Cooling System:
Air-cooled
Frame And Bodywork:
Frame, plastics, seat, handlebars, footpegs
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, brake checks, spark plug service
Engine Overhaul:
Piston replacement, cylinder head service, crankshaft inspection, gasket replacement
Transmission Repair:
Clutch plate replacement, gearbox disassembly and reassembly
Suspension Setup:
Fork oil change, shock absorber adjustments
Carburetor Tuning:
Jetting, idle speed adjustment, float level
Electrical Diagnostics:
Fault finding, component testing, wiring harness repair
Wheel And Tire Service:
Tire replacement, spoke tensioning, wheel balancing
Technical Depth
Level:
Comprehensive, suitable for DIY enthusiasts and professional mechanics
Detail Level:
Step-by-step instructions, torque specifications, measurement tolerances, exploded views
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Quality:
High Resolution (Clear text and diagrams)
Binding Type
Type:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC
Displacement:
124 cc
Bore X Stroke:
54 mm x 54 mm
Compression Ratio:
9.5:1
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 10-12 HP (Estimate, varies by model variant and tuning)
Torque:
Approx. 7-8 lb-ft (Estimate)
Fuel System
Carburetor:
Mikuni VM20 (typically)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
1.5 L (0.4 US gal)
Ignition
Ignition System:
CDI
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG, SH, SJ, SL Service Class)
Oil Capacity:
0.9 L (0.95 US qt) (without filter change), 1.0 L (1.05 US qt) (with filter change)
🔧 Transmission
Standard
Type:
Constant mesh 5-speed
Clutch:
Wet, multiple-disc
Features
Features:
Manual clutch operation
Fluid Type
Transmission Oil:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG, SH, SJ, SL Service Class)
📐 Dimensions
Exterior
Length:
1835 mm (72.2 in)
Width:
775 mm (30.5 in)
Height:
1105 mm (43.5 in)
Wheelbase:
1270 mm (50.0 in)
Ground Clearance:
275 mm (10.8 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight:
82 kg (181 lbs)
Wet Weight:
Approx. 87 kg (192 lbs) (including fluids)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle, not subject to standard automotive crash ratings)
Active Features
Braking System:
Front hydraulic disc brake, Rear drum brake
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (may vary by market)
💡 Technology Features
Infotainment
System:
N/A (Basic, off-road focused motorcycle)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months
Oil Filter Replacement:
Every 2000 km (1200 miles) or 12 months
Air Filter Cleaning:
Every 1000 km (600 miles) or as needed in dusty conditions
Spark Plug Check And Gap:
Every 2000 km (1200 miles)
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or as needed
Fluid Specifications
Engine Oil:
SAE 10W-30 API SE, SF, SG, SH, SJ, SL Service Class (Yamalube 4 Recommended)
Brake Fluid:
DOT 3 or DOT 4 (refer to specific manual for precise type)
Fork Oil:
SAE 10W (refer to specific manual for exact type and quantity)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, air filter clogging, carburetor jet wear (especially with poor fuel quality)
Potential Failures:
Clutch wear, front fork seal leaks, occasional carburetor performance issues due to dirt ingress.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, established in 1955, has a long and successful history in motorcycle manufacturing, known for innovation, performance, and reliability across various disciplines.
Model Evolution
Evolution:
The TTR125 series was introduced to cater to the growing market of smaller displacement, trail-oriented motorcycles, offering an accessible and capable platform for youth and recreational riders. It has seen minor updates over the years but maintained its core characteristics.
Production
Production Years:
Introduced in 2000, continued production with various updates through subsequent years. 2006 represents a specific model year within this lineage.
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2006 TTR125 are not widely documented, the TTR line has consistently been recognized for its reliability and suitability for its intended market segment, making it a popular choice for youth motocross and trail riding schools.
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