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Yamaha TTR-125 TT-R125 TT-R 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR-125 Model Designation: TT-R125 Model Year: 2004 Codes Chassis Code: 4GG 👋 Introduction Market Position Segment: Entry-level off-road/trail motorcycle Target Audience: Beginners, youth...
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UGS: 573384
Yamaha TTR-125 TT-R125 TT-R 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR-125
Model Designation:
TT-R125
Model Year:
2004
Codes
Chassis Code:
4GG
👋 Introduction
Market Position
Segment:
Entry-level off-road/trail motorcycle
Target Audience:
Beginners, youth riders, casual trail enthusiasts
Competitive Analysis
Key Competitors:
Honda CRF100F, Kawasaki KLX110, Suzuki DR-Z125
Key Features
Design Philosophy:
User-friendly, reliable, approachable off-road performance
Engine Type:
Air-cooled, 4-stroke, SOHC
Transmission:
5-speed manual
Suspension Setup:
Long-travel for off-road capability
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Pages:
200+
Manual Type
Type:
Factory Service Manual
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, reassembly, tuning, diagnostics
Fuel System:
Carburetor adjustment and cleaning, fuel lines, fuel tank maintenance
Transmission:
Clutch operation, gear shifting mechanism, lubrication
Electrical System:
Ignition system, lighting, charging system, wiring diagrams, troubleshooting
Suspension:
Front fork service, rear shock absorber maintenance, spring replacement
Brakes:
Brake lever, caliper, pad inspection and replacement, brake fluid service
Cooling System:
Air cooling system inspection and cleaning
Frame And Bodywork:
Chassis inspection, seat removal, fender maintenance
Wheels And Tires:
Tire pressure checks, spoke tension adjustment, wheel bearing service
Procedures Included
Maintenance:
Regular inspection, lubrication, filter replacement, spark plug replacement
Troubleshooting:
Diagnostic charts, common problems and solutions
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Reassembly:
Detailed guidance for complete engine and component breakdown
Adjustments:
Carburetor idle speed, clutch lever free play, chain tension
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Print Quality
Resolution:
High-resolution scans suitable for printing
Illustrations:
Clear, detailed, step-by-step diagrams and photographs
Binding Type
Format Type:
Digital Download
Paper Type
Digital Quality:
Optimized for screen viewing and printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Displacement:
124 cc
Bore X Stroke:
54.0 mm x 54.5 mm
Compression Ratio:
9.5:1
Performance
Horsepower Approximate:
10-12 HP @ 8000 RPM (Estimate, actual may vary by tuning)
Torque Approximate:
9-10 Nm @ 6500 RPM (Estimate, actual may vary by tuning)
Fuel System
Carburetor:
Mikuni VM20SS or similar
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
5.0 Liters (1.3 Gallons)
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed
Clutch:
Wet, multi-disc
Features
Gear Ratios:
Detailed in manual (typically 1st: ~2.8, 2nd: ~1.9, 3rd: ~1.4, 4th: ~1.1, 5th: ~0.9)
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
1,860 mm (73.2 in)
Width:
760 mm (29.9 in)
Height:
1,075 mm (42.3 in)
Wheelbase:
1,265 mm (49.8 in)
Ground Clearance:
265 mm (10.4 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight:
82 kg (181 lbs)
Wet Weight Approximate:
87 kg (192 lbs)
Front Tire Size:
2.50-17 4PR
Rear Tire Size:
3.00-14 6PR
Wheel Type:
Spoked wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable (off-road motorcycle)
Active Features
Brakes:
Front: Drum brake; Rear: Drum brake
Passive Features
Lighting:
Headlight, taillight/stoplight, turn signals (availability may vary by market/trim)
💡 Technology Features
Infotainment
Features:
N/A (Basic off-road motorcycle)
Driver Assistance
Features:
N/A (Basic off-road motorcycle)
Connectivity
Features:
N/A (Basic off-road motorcycle)
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (refer to manual for specifics)
Spark Plug Inspection:
Every 2,000 km
Air Filter Cleaning:
Every 500 km or as needed in dusty conditions
Valve Clearance Check:
Every 4,000 km
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG type oil)
Engine Oil Capacity:
0.95 Liter (1.0 US qt) without filter change; 1.0 Liter (1.1 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, chain and sprockets, air filter degradation
Carburetor Idling:
Can sometimes be prone to sticking or requiring frequent adjustment if not kept clean.
Electrical Connections:
Corrosion or loose connections can occur in off-road environments; requires regular inspection.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Reputation:
Longstanding reputation for reliability and performance in motorcycles, including off-road segments.
Model Evolution
Introduction Year:
Introduced to broaden Yamaha's trail bike lineup for younger riders.
Key Updates For 2004:
Often minor styling tweaks or component refinements; core design remained consistent.
Production
Manufacturing Location:
Primarily Japan or Indonesia
🏆 Awards & Recognition
Recognitions
Awards Received:
Typically recognized for value and accessibility in its segment, rather than specific industry awards.
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