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Yamaha TTR 250 1999 Repair Service Manuall

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🏷️ Basic Information Identification Make: Yamaha Model: TTR 250 Year: 1999 Product Type: Repair Service Manual 👋 Introduction Market Position Category: Dual-sport motorcycle, trail bike Target Audience: Enthusiasts and owners...
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Taper: Motorcycle
Distributeur:
UGS: 410190
Yamaha TTR 250 1999 Repair Service Manuall
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR 250
Year:
1999
Product Type:
Repair Service Manual
👋 Introduction
Market Position
Category:
Dual-sport motorcycle, trail bike
Target Audience:
Enthusiasts and owners seeking to maintain, repair, and understand their Yamaha TTR 250
Competitive Analysis
Comparison:
Competes with other 250cc dual-sport and off-road motorcycles from manufacturers like Honda, Kawasaki, and Suzuki in its era.
Key Features
Vehicle Type:
Off-road focused dual-sport motorcycle with capabilities for trail riding and light street use.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components
Fuel System:
Carburetor overhaul, fuel tank, fuel lines, and fuel pump (if applicable)
Ignition System:
CDI, spark plug, ignition coil, and wiring
Transmission Drivetrain:
Gearbox, clutch, chain drive, and related components
Suspension:
Front forks (including oil changes, seal replacement, and spring adjustments), rear shock absorber, and linkage
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, and bleeding procedures
Electrical System:
Wiring diagrams, lighting system, battery, charging system (stator, regulator/rectifier), starter motor, and switches
Chassis Frame:
Frame inspection, steering head bearings, and swingarm
Cooling System:
Radiator, coolant hoses, and fan (if equipped)
Exhaust System:
Muffler, header pipe, and heat shields
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure recommendations
Troubleshooting:
Diagnostic flowcharts and common issue resolution
Periodic Maintenance:
Scheduled maintenance tasks and intervals
Page Count
Estimated Pages:
Approximately 300-400 pages (estimated for comprehensive coverage)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Systems:
Covers all major mechanical, electrical, and chassis systems of the Yamaha TTR 250 (1999 model)
Procedures Included
Repair Procedures:
Detailed step-by-step repair instructions for all components
Maintenance Procedures:
Routine maintenance tasks, adjustments, and replacements
Troubleshooting Procedures:
Diagnosis of common problems and fault finding
Diagnostic Procedures:
Procedures for identifying and rectifying issues within various systems
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics, covering everything from basic maintenance to complete engine rebuilds
📊 Manual Specifications
File Format
File Type:
Digital PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable pages for on-hand reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve
Displacement:
249cc
Bore X Stroke:
73.0 mm x 59.6 mm
Compression Ratio:
9.2:1
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 22-25 hp (estimated)
Torque:
Approximately 15-17 lb-ft (estimated)
Fuel System
Carburetor Type:
Mikuni VM28SS (or similar Keihin, depending on market)
Fuel Capacity:
Approx. 2.6 gallons (9.8 L)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual
Transmission Oil:
Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40)
📐 Dimensions
Exterior
Length:
Approx. 83.1 in (2110 mm)
Width:
Approx. 32.3 in (820 mm)
Height:
Approx. 48.2 in (1225 mm)
Wheelbase:
Approx. 56.1 in (1425 mm)
Ground Clearance:
Approx. 12.2 in (310 mm)
Weights
Dry Weight:
Approx. 271 lbs (123 kg)
Wet Weight:
Approx. 291 lbs (132 kg) (estimated, with fluids)
Seat Height:
Approx. 35.2 in (895 mm)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant off-road vehicle safety standards, as applicable by region
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power
Suspension Stability:
Robust suspension system designed for stability over varied terrain
Passive Features
Frame Construction:
Durable steel frame for rider protection and structural integrity
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, trip meter, neutral indicator)
Driver Assistance
Assistance Features:
N/A (Focus is on mechanical function and rider control)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (refer to manual for specific conditions)
Air Filter Cleaning:
As needed, depending on riding conditions (more frequently in dusty environments)
Spark Plug Replacement:
Refer to manual; typically every 10,000-15,000 km
Valve Clearance Check:
Refer to manual; typically every 6,000-12,000 km
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40), Capacity: Approx. 1.4 L (without filter), 1.6 L (with filter)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant:
Mixture of antifreeze and distilled water (50/50 ratio)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, and wheel bearings are common wear items requiring periodic replacement.
Carburetor Maintenance:
Carburetor can require cleaning and adjustment due to fuel residue or wear.
Electrical Connections:
Corrosion on electrical connectors, particularly in off-road environments, can lead to intermittent issues.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha's long-standing reputation for producing reliable and capable off-road motorcycles.
Model Evolution
Model Lineage:
The TTR series is known for its robust, air-cooled engines, offering a blend of trail performance and ease of maintenance.
Specific Generation:
The 1999 model falls into a generation of TTR 250s that were praised for their versatility and user-friendly nature compared to more race-oriented bikes.
Production
Production Period:
The TTR 250 was produced for many years, with the 1999 model being a significant iteration.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1999 TTR 250 might not be widely documented, the TTR line is generally recognized for its reliability and value in the dual-sport segment.
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