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Yamaha TTR 50 TT-R50E EW 2006-2010 Motorcycle Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR50E Model Variant: TTR50E EW Generation Generation Code: First Generation Codes Engine Code: 4GJ 👋 Introduction Market Position Target Audience: Entry-level riders, parents...
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Yamaha TTR 50 TT-R50E EW 2006-2010 Motorcycle Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR50E
Model Variant:
TTR50E EW
Generation
Generation Code:
First Generation
Codes
Engine Code:
4GJ
👋 Introduction
Market Position
Target Audience:
Entry-level riders, parents of young riders, hobbyists, mechanics
Segment:
Beginner-friendly mini-motocross/trail bike
Competitive Analysis
Key Competitors:
Honda CRF50F, Kawasaki KLX110 (though KLX110 is larger)
Key Features
Ease Of Use:
Automatic transmission, low seat height, electric start
Durability:
Known for Yamaha's robust engineering and build quality
📋 Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009, 2010
Page Count
Page Count:
Estimated 200-300 pages (typical for this type of manual, actual may vary)
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, piston, rings, cylinder, valve train, crankshaft, timing
Fuel System:
Carburetor assembly, jetting, fuel lines, fuel tank
Ignition System:
CDI, spark plug, ignition timing, stator coil
Transmission Drivetrain:
Automatic transmission operation, clutch, gearbox, final drive
Chassis Suspension:
Front fork, rear shock absorber, swingarm, bearings
Brakes:
Front and rear brake systems, hydraulic components, pads, discs
Electrical System:
Wiring diagrams, lighting, battery, starter system (if applicable), switches
Bodywork Frame:
Frame inspection, body panels, seat, handlebars, controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug checks
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions
Component Disassembly Assembly:
Step-by-step instructions for removing and installing major components
Rebuilds Overhauls:
Detailed procedures for engine, transmission, and suspension rebuilds
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to full engine and component rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
49 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
10.5:1
Performance
Horsepower Estimated:
Approximately 3.1 HP @ 7,000 RPM (manufacturer data often not precise for this segment)
Torque Estimated:
Approximately 2.3 lb-ft @ 5,500 RPM
Fuel System
Carburetor:
Mikuni VM11/1
Fuel Capacity:
1.1 L (0.3 US gal)
Ignition System
Ignition:
CDI (Capacitor Discharge Ignition)
Engine Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Oil Capacity:
0.80 L (0.85 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic (Constant Velocity Transmission - CV-Type)
Clutch Type:
Wet, centrifugal, automatic
Final Drive:
Chain Drive
Gear Ratios
Reduction Gear Ratio:
2.5625 (16.4:1 overall)
📐 Dimensions
Exterior
Length:
1400 mm (55.1 in)
Width:
650 mm (25.6 in)
Height:
845 mm (33.3 in)
Wheelbase:
960 mm (37.8 in)
Ground Clearance:
150 mm (5.9 in)
Seat Height:
560 mm (22.0 in)
Weights
Dry Weight:
50 kg (110.2 lbs)
Wet Weight:
53 kg (116.8 lbs)
Wheels Tires
Front Tire Size:
2.50-10 4PR
Rear Tire Size:
2.50-10 4PR
Front Wheel Size:
10-inch
Rear Wheel Size:
10-inch
🛡️ Safety Features
Ratings
Safety Standards:
Designed for recreational off-road use, meets basic safety requirements for mini-bikes
Active Features
Throttle Limiter:
Adjustable throttle stop screw for limiting speed (covered in manual)
Passive Features
Chain Guard:
Enclosed chain drive for rider safety
Engine Kill Switch:
Handlebar-mounted kill switch for immediate engine shutdown
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational vehicle with no complex electronics).
Driver Assistance
Assistance Features:
N/A (None typical for this class of vehicle).
Connectivity
Connectivity Options:
N/A.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (or more frequently under severe use).
Air Filter Cleaning:
Every 500 km (300 miles) or as needed in dusty conditions.
Spark Plug Check:
Every 1000 km (600 miles) or annually.
Chain Lubrication Adjustment:
Every 300 km (200 miles) or as needed.
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 API SG or higher (Yamalube 4 recommended)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific caliper type)
Known Issues
Carburetor Clogging:
Can occur if the bike sits for extended periods with fuel, leading to hard starting or poor running. Regular fuel stabilizer use is recommended.
Throttle Cable Wear:
The throttle cable can stretch or fray over time, requiring adjustment or replacement. Smooth operation is key.
Suspension Seals:
As with many small bikes, fork seals can sometimes leak, especially with hard use. The manual covers seal replacement.
Electric Start System:
While generally reliable, the starter motor or battery connections can be points of failure if not maintained. Manual covers troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long-standing reputation for quality, innovation, and performance in motorcycles across all segments.
Model Evolution
Ttr Series Context:
The TTR line represents Yamaha's off-road recreational motorcycles, known for their user-friendliness and durability, making the TTR50E an ideal starting point.
Production
Production Period:
Introduced around 2005/2006, the TTR50E has seen minor updates through its production run up to the present day.
Manufacturing Location:
Primarily manufactured in Japan and/or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards are not commonly publicized for entry-level mini bikes, the TTR50E is widely recognized in enthusiast circles and by parents as a benchmark for quality and ease of use in its class.
Ratings
Industry Recognition:
Consistently rated highly by riders and reviewers for its target demographic.
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