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Yamaha TTR125 125E TT-R125LWE BIKE Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 / TT-R125LWE Sub Model: TTR125E, TT-R125LWE Codes Engine Code Variant: 124 cc Single Cylinder, Forward Inclined, 4-Stroke, Air-Cooled SOHC 👋 Introduction Market...
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Taper: Motorcycle
Distributeur:
UGS: 485702
Yamaha TTR125 125E TT-R125LWE BIKE Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125 / TT-R125LWE
Sub Model:
TTR125E, TT-R125LWE
Codes
Engine Code Variant:
124 cc Single Cylinder, Forward Inclined, 4-Stroke, Air-Cooled SOHC
👋 Introduction
Market Position
Target Audience:
Enthusiast owners, independent repair shops, and DIY mechanics
Purpose:
To provide comprehensive technical information for the maintenance, repair, and servicing of the Yamaha TTR125 series motorcycles.
Competitive Analysis
Value Proposition:
Offers a cost-effective alternative to dealership service and provides the in-depth knowledge required for effective self-maintenance.
Key Features
Completeness:
Includes both service/repair procedures and a parts catalog for easy part identification.
Diagnostic Support:
Provides troubleshooting guides to help identify and resolve common issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair and Parts Catalog
Models Covered:
TTR125, TT-R125E, TT-R125LWE
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual and Parts Catalog
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full disassembly, inspection, assembly, tuning, troubleshooting of the 124cc SOHC engine
Transmission:
Gearbox operation, maintenance, repair, and troubleshooting
Fuel System:
Carburetor (Teikei Y24P or similar) disassembly, cleaning, adjustment, and troubleshooting; fuel tank, lines, and petcock
Ignition System:
CDI ignition system, spark plug specifications, testing and replacement
Electrical System:
Wiring diagrams, lighting, charging system (stator, regulator/rectifier), battery maintenance, starter system (for electric start models)
Suspension:
Front telescopic forks (preload, damping, oil levels, seal replacement), rear monoshock suspension (spring preload adjustment, shock absorber service)
Brakes:
Front and rear brake systems (drum or disc depending on variant), brake pad/shoe inspection and replacement, fluid bleeding, caliper/drum service
Wheels And Tires:
Spoke tightening, wheel bearing inspection, tire pressure, replacement, and balancing
Chassis And Frame:
Frame inspection, headstock bearings, swingarm pivot, general chassis components
Bodywork And Trim:
Fenders, plastics, seat, fuel tank removal and installation
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, brake adjustments, general lubrication
Repair:
Detailed step-by-step repair instructions for all major and minor components
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues
Disassembly Assembly:
Comprehensive instructions for dismantling and reassembling all vehicle systems
Wiring Diagrams:
Detailed electrical schematics for various model configurations
Parts Catalog:
Exploded views of components with part numbers and quantities
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (if professionally produced digital version)
Print Quality
Image Resolution:
High resolution for clear diagrams and photos
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
124 cc, air-cooled, SOHC, 4-stroke, single-cylinder
Bore X Stroke:
54.0 mm x 54.5 mm (typical for this engine family)
Compression Ratio:
9.5:1 (typical, check manual for exact spec)
Valve Configuration:
SOHC (Single Overhead Camshaft) with 2 valves
Performance
Horsepower:
~10-12 HP (estimated, actual varies by sub-model and tuning)
Torque:
~7-8 lb-ft (estimated, actual varies by sub-model and tuning)
Fuel System
Carburetor Type:
Teikei Y24P (or similar 24mm constant velocity carburetor)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Oil Capacity:
Approx. 1.3 Liters (with filter change)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multiple disc
Features
Gear Ratios:
Specific ratios detailed in manual
Final Drive:
Chain drive
Transmission Fluid:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA), shared with engine lubrication system
📐 Dimensions
Exterior
Length:
Approx. 1830 mm (72.0 in)
Width:
Approx. 815 mm (32.1 in)
Height:
Approx. 1070 mm (42.1 in)
Wheelbase:
Approx. 1275 mm (50.2 in)
Weights
Dry Weight:
Approx. 85 kg (187 lbs)
Wet Weight:
Approx. 90 kg (198 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, not subject to standard automotive crash testing)
Active Features
Brakes:
Front disc brake, Rear drum brake (typical for LWE/E variants); both drum on base TTR125.
Lighting:
Headlight, taillight/stoplight, turn signals (depending on sub-model and market)
Passive Features
Frame Construction:
Steel diamond frame
💡 Technology Features
Infotainment
Features:
N/A (Basic off-road motorcycle with minimal electronic features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months (whichever comes first); or more frequently for severe use.
Air Filter Cleaning:
Every 1,000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Inspection:
Every 3,000 km (1,800 miles)
Valve Clearance Check:
Every 6,000 km (3,600 miles)
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after washing/riding in rain.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Brake Fluid:
DOT 3 or DOT 4 (for disc brake models)
Fork Oil:
Yamaha Fork Oil G-10 or equivalent SAE 10W
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, chain and sprockets, tires, air filter.
Common Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes; require periodic cleaning and adjustment.
Suspension Wear:
Fork seals can leak over time, rear shock absorber may lose damping effectiveness.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for performance motorcycles and innovation.
Model Evolution
Development Focus:
Designed as a versatile trail bike, offering ease of use, reliability, and capability for novice to intermediate riders in off-road environments.
Production
Production Period:
Introduced in the early 2000s, with ongoing production and updates.
Manufacturing Location:
Japan (primary, with potential assembly in other regions)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Highly regarded in the entry-level and intermediate trail bike segment for its reliability and ease of use.
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