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Yamaha TTR225 Replacement Parts Manual 2001

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The TTR225 is a versatile Dual-Sport Motorcycle, produced for the 2001 model year, known for its user-friendly design and reliability. This model is part of the esteemed TTR series, recognized...
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Taper: Motorcycle
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UGS: 130241
Yamaha TTR225 Replacement Parts Manual 2001
The TTR225 is a versatile Dual-Sport Motorcycle, produced for the 2001 model year, known for its user-friendly design and reliability. This model is part of the esteemed TTR series, recognized for delivering accessible performance suitable for trail riding and general use. Its robust engineering, characteristic of a legacy, ensures dependability for both novice and experienced riders. The TTR225 balances manageable power with agile handling, making it a popular choice for those seeking an enjoyable and capable dual-sport experience. This comprehensive OEM Parts Manual serves as an essential resource for owners, mechanics, and parts suppliers of the 2001 TTR225. It provides detailed illustrations and identification for all motorcycle components, facilitating accurate part ordering and replacement. The manual covers a wide array of systems, including engine, drivetrain, chassis, braking, electrical, fuel, and bodywork. With its clear English language content and high-resolution diagrams, this manual is designed to simplify maintenance, troubleshooting, and repair processes, ultimately helping to keep the TTR225 in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR225
Year:
2001
Vehicle Type:
Dual-Sport Motorcycle
Codes
Oem Part Number Format:
Specific numerical format used by Yamaha for TTR series components
👋 Introduction
Market Position
Target Audience:
Yamaha TTR225 owners, motorcycle mechanics, parts suppliers
Value Proposition:
Cost savings on parts procurement, enabling easier DIY repairs, comprehensive part identification
Competitive Analysis
Advantage Over Dealers:
Significant cost savings on parts compared to dealer-sourced parts; instant availability vs. shipping delays
Key Features
Illustrations:
Detailed Exploded Parts Diagrams
Content Clarity:
Clear, easy-to-follow language suitable for a broad audience
Part Listing:
Comprehensive listing of all part numbers
📋 Manual Details
Coverage Areas
Primary Coverage:
Replacement parts for the 2001 Yamaha TTR225 motorcycle
Secondary Coverage:
Illustration and identification of all motorcycle components
Page Count
Estimated Page Count:
Varies based on specific sections and diagrams, typically 100-300 pages for this type of manual
Manual Type
Type:
OEM Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All PC & MAC Computers
Downloadable:
Yes, Instant Download after payment
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, piston, crankshaft, camshaft, valves, carburetion (carburetor parts), exhaust system components
Drivetrain Components:
Transmission gears, clutch assembly, shifter mechanism, final drive components (chain, sprockets - though often covered separately)
Chassis Components:
Frame, swingarm, suspension components (forks, rear shock absorber), linkage parts
Braking System Components:
Brake calipers, master cylinders, brake levers, brake pedal, brake discs, brake pads
Electrical System Components:
Ignition system parts, lighting components (headlight, taillight, turn signals), wiring harnesses, switches, battery-related components
Fuel System Components:
Fuel tank, fuel cap, petcock, fuel lines, carburetor assembly and its sub-components
Bodywork And Trim:
Fenders, shrouds, seat, fuel tank cover, side covers, decals, graphics
Controls And Levers:
Handlebars, grips, throttle assembly, clutch lever, brake lever, control cables
Procedures Included
Part Identification:
Identification of all individual parts with corresponding part numbers
Assembly Disassembly Guidance:
Visual guidance for disassembly and assembly through exploded diagrams
Part Ordering:
Facilitates ordering correct replacement parts by providing part numbers
Technical Depth
Depth:
Detailed component-level breakdown, ideal for parts identification and replacement
Applicability:
Essential for DIY repairs, troubleshooting part failures, and sourcing exact replacements
📊 Manual Specifications
File Format
Quality:
High-resolution, printable quality for clear diagrams and text
Searchability:
Likely text-searchable if OCR'd, allowing quick lookup of part names or numbers
Print Quality
Recommendation:
Pages can be printed individually as needed, optimizing ink and paper usage
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Displacement:
223 cc
Bore X Stroke:
66.5 mm x 64.5 mm
Performance
Horsepower Estimate:
Approximately 16-19 hp (varies by source and tuning)
Torque Estimate:
Approximately 13-15 lb-ft (varies by source and tuning)
Fuel System
Carburetor:
Mikuni VM26 (typically), with specific part numbers for jets, needle, and diaphragm listed
Fuel Capacity:
2.6 gallons (approx.)
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent API SG, SAE 20W-40 or 10W-30) - specific part numbers for oil filters and drain plug washers will be in the manual
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios for each speed will be detailed, enabling identification of individual gear components
Final Drive:
Chain drive (sprockets and chain part numbers would be listed)
📐 Dimensions
Exterior
Overall Length:
Approximately 81.7 inches (2075 mm)
Overall Width:
Approximately 31.9 inches (810 mm)
Overall Height:
Approximately 45.7 inches (1160 mm)
Weights
Dry Weight:
Approximately 233 lbs (106 kg)
Curb Weight:
Approximately 249 lbs (113 kg)
Wheelbase
Wheelbase:
Approximately 55.3 inches (1405 mm)
Suspension Travel
Front Suspension Travel:
Approximately 10.0 inches (254 mm)
Rear Suspension Travel:
Approximately 9.5 inches (241 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (part numbers for pads, shoes, calipers, drums, levers are detailed)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (bulbs, housings, lenses part numbers)
💡 Technology Features
Infotainment
Vehicle Infotainment System:
N/A (Basic motorcycle with analog instrumentation)
Driver Assistance
Vehicle Safety Features:
N/A (Relies on rider skill and maintenance)
Connectivity
Vehicle Connectivity:
N/A
Instrumentation
Dashboard Features:
Analog speedometer, odometer, trip meter, neutral indicator, turn signal indicators, high beam indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 km (1,800 miles) or 6 months, whichever comes first, for regular use. Off-road use may require more frequent changes. The manual will provide specific guidance.
Spark Plug Check:
Recommended at initial service and then at intervals such as 6,000 km (3,600 miles). Specific spark plug part numbers (e.g., NGK CR7E) will be listed.
Air Filter Cleaning:
Regular inspection and cleaning, especially in dusty conditions. Specific filter part numbers and cleaning agents will be indicated.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent SAE 20W-40 or 10W-30, API SG or higher). Oil capacity (e.g., 1.6 L without filter change, 1.7 L with filter change) will be specified.
Fork Oil:
Specific grade and quantity of fork oil (e.g., Yamalube Fork Oil G10) will be detailed.
Brake Fluid:
DOT 3 or DOT 4 recommended for brake systems. Specific part numbers for brake fluid reservoirs and seals.
Known Issues
Carburetor Fouling:
Common with carbureted engines, requiring cleaning and jet replacement over time. The manual will list all carburetor sub-components.
Clutch Wear:
Clutch plates and springs may require replacement due to usage. Part numbers for clutch plates, steels, springs, and seals are critical.
Suspension Seals:
Fork seal leaks can occur, requiring replacement of seals and possibly bushings. The manual will specify fork seal part numbers.
Part Numbers Examples
Example Part Number Format:
e.g., 541-xxxxxxx-xx (hypothetical format, actual numbers will be in the manual)
Engine Component Example:
Piston Kit (Piston, rings, pin, clips) part number
Filter Example:
Oil filter part number (e.g., 3FV-13440-00-00 - hypothetical)
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha's extensive history in motorcycle design, manufacturing, and racing, known for reliability and performance in off-road and dual-sport segments.
Model Evolution
Ttr Series:
The TTR series is Yamaha's line of durable, user-friendly off-road and dual-sport motorcycles, offering accessible performance for trail riding and general use. The 225cc model is a popular choice for its balance of power and maneuverability.
Production
Production Years:
The TTR225 was produced for several years, with the 2001 model representing a specific iteration within its lifecycle. The parts manual is specific to this model year and potentially closely related years.
🏆 Awards & Recognition
Recognitions
Model Awards:
The TTR series is generally well-regarded for its reliability and suitability for novice to intermediate riders. Specific awards for the 2001 TTR225 are not widely documented, but it's recognized as a solid dual-sport offering.
Ratings
Reliability Reputation:
Yamaha motorcycles, including the TTR series, are known for their robust build quality and dependable engines.
Certifications
Emissions Standards:
Complies with relevant emissions standards for its production year (specific certifications not typically detailed in a parts manual).
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