Yamaha TTR225 1999 2000 2001 2002 2003 2004 Service Manual
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This manual provides comprehensive coverage for the TTR225, a capable off-road motorcycle produced between 1999 and 2004. Renowned for its user-friendly nature and dependability, the TTR225 is a popular choice...
This manual provides comprehensive coverage for the TTR225, a capable off-road motorcycle produced between 1999 and 2004. Renowned for its user-friendly nature and dependability, the TTR225 is a popular choice for trail riding. The heritage in producing reliable and performance-oriented motorcycles underpins the engineering quality of this model. This workshop service manual details the complete repair and overhaul procedures necessary to maintain the TTR225, ensuring its optimal performance and longevity for owners and enthusiasts.
The scope of this English-language workshop service manual is extensive, covering all aspects of the TTR225 from routine maintenance to complex engine and transmission repairs. It includes detailed procedures for tune-ups, servicing, diagnostics, and rebuilding various systems such as the engine, fuel, ignition, lubrication, exhaust, and electrical components. This resource is designed to empower owners and technicians by providing the in-depth information required for dealership-level service and repairs, ensuring the vehicle remains in peak condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR225
Year:
1999-2004
Codes
Manual Code:
Not specified in product info
Vehicle Vin Prefix:
Not specified in product info
👋 Introduction
Market Position
Market Position:
A robust resource for owners and technicians seeking to maintain and repair the Yamaha TTR225, positioning it as a capable off-road motorcycle.
Competitive Analysis
Competitive Analysis:
Provides comparable depth of information to official Yamaha service manuals, enabling users to perform dealership-level service and repairs.
Key Features
Key Features:
Comprehensive coverage for multiple model years, detailed diagnostic procedures, inclusion of proprietary component instructions, and emphasis on safety precautions and special tools.
📋 Manual Details
Coverage
Coverage Areas:
Complete repair and overhaul of Yamaha TTR225 1999-2004 models, including routine maintenance, diagnostics, and extensive repairs involving engine and transmission disassembly.
Tune-ups, routine maintenance, servicing, removal and installation procedures, assemblies and disassemblies, diagnostic and repair procedures, troubleshooting, and extensive engine/transmission rebuilds.
Depth
Technical Depth:
Comprehensive, covering all aspects of repair and maintenance to professional technician standards, including specific instructions for proprietary components.
📊 Manual Specifications
File Specs
File Format:
PDF
Print Quality
Print Quality:
Printable (high resolution for clear reproduction)
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
223cc, air-cooled, SOHC, 4-stroke (Inferred from model name)
Bore X Stroke:
Not specified in product info
Compression Ratio:
Not specified in product info
Performance
Horsepower:
Not specified in product info
Torque:
Not specified in product info
Fuel System
Fuel Delivery:
Carburetor (Likely Mikuni, specific model not detailed in product info)
Fuel Type:
Unleaded gasoline (Standard recommendation)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30, 20W-40, 10W-50) API SE, SF, SG type or API SH, SJ, SL species containing less than 5% sulfated ash, 1.3% by weight silicon and 18% by weight phosphorus.
Oil Capacity:
1.80 L (1.90 US qt) (approximate, check manual for precise figure)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR7HSA or DENSO U22HSR-U (Typical for this model, verify in manual)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Not specified in product info
Final Drive:
O-ring sealed chain
Transmission Fluid:
Yamalube 4 (or equivalent SAE 10W-30, 20W-40, 10W-50) API SE, SF, SG type or API SH, SJ, SL species containing less than 5% sulfated ash, 1.3% by weight silicon and 18% by weight phosphorus.
📐 Dimensions
Exterior
Length:
Not specified in product info
Width:
Not specified in product info
Height:
Not specified in product info
Weights
Curb Weight:
Approximately 254 lbs (115 kg) (for 2000 model, check manual for specific year)
Gross Vehicle Weight Rating:
Not specified in product info
Wheels Tires
Front Tire Size:
80/100-21 M/C 51P (Typical, verify in manual)
Rear Tire Size:
110/100-18 M/C 64P (Typical, verify in manual)
Front Wheel Size:
21 inch (Typical, verify in manual)
Rear Wheel Size:
18 inch (Typical, verify in manual)
Suspension
Front Suspension Type:
Telescopic fork with 10.4 inches of travel
Rear Suspension Type:
Swingarm with adjustable mono-shock, 9.3 inches of travel
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for off-road motorcycles in standard automotive crash rating systems.
Active Features
Active Safety Features:
Disc brakes front and rear for effective stopping power. (Specific brake caliper details not in product info).
Passive Features
Passive Safety Features:
Emphasis on proper maintenance and adherence to torque specifications for critical fasteners to ensure rider safety.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is an off-road motorcycle, not equipped with traditional infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (This is an off-road motorcycle).
Connectivity
Connectivity Options:
N/A (This is an off-road motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (Typically every 1000-1500 miles or 6 months).
Air Filter Cleaning:
Refer to manual for specific intervals (Crucial for off-road performance).
Spark Plug Replacement:
Refer to manual for specific intervals (Typical range 3000-6000 miles or annually).
Valve Adjustment:
Refer to manual for specific intervals (Essential for engine health).
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent SAE 10W-30, 20W-40, 10W-50) API SE, SF, SG type or API SH, SJ, SL species containing less than 5% sulfated ash, 1.3% by weight silicon and 18% by weight phosphorus.
Brake Fluid Type:
DOT 3 or DOT 4 (Verify in manual for specific requirements).
Known Issues
Common Issues:
Carburetor gumming if not used regularly, potential for clutch wear under heavy use, chain and sprockets wear. (Detailed diagnostics and solutions provided in the manual).
Tools
Required Tools:
Standard mechanic's tools, torque wrench, specialized Yamaha TTR225 specific tools (identified by part numbers in the manual).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles across various disciplines, including off-road and trail riding.
Model Evolution
Model Evolution:
The TTR225 was a popular trail bike known for its user-friendly nature and dependability. This manual covers a significant production run of this model, indicating its popularity and the need for comprehensive service information.
Production
Production Years:
1999-2004 (as per manual title)
Manufacturing Location:
Not specified in product info (Typically Japan or other Yamaha production facilities).
🏆 Awards & Recognition
Recognitions
Recognitions:
Not applicable (No specific awards mentioned in product info).
Ratings
Ratings:
Generally well-regarded by riders for its reliability and suitability as a trail bike during its production run.
Certifications
Certifications:
N/A (This is a service manual, not a product certification).
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