Yamaha TTR225 Service Repair Manual 1999-2004

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Taper: Motorcycle

Distributeur:

UGS: 135471

Mots clés: 1999 2000 2001 2002 2003 2004 Marine Motorcycle Sterndrive TTR225 Yamaha

Variantes de produits

Description

The Yamaha TTR225 is a trail-oriented motorcycle produced between 1999 and 2004, designed to offer an accessible and enjoyable off-road experience. Built with renowned engineering quality, this model is a testament to reliable performance in recreational riding. Its robust construction and user-friendly design make it a popular choice for enthusiasts looking for dependable trail capability. This comprehensive Service Repair Workshop Manual covers all major repair topics for the Yamaha TTR225 models from 1999-2004. It provides detailed, step-by-step instructions for maintenance, repair, disassembly, assembly, and diagnostics across all vehicle systems, including the engine, transmission, fuel, electrical, brakes, and suspension. Featuring high-quality pictures and diagrams, this manual is an essential resource for professional mechanics and DIY enthusiasts to maintain and repair their TTR225 with confidence and efficiency.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TTR225

Model Year Range:

1999-2004

Product Type:

Service Repair Workshop Manual

Product Format:

👋 Introduction

Market Position

Target User:

Professional mechanics and DIY enthusiasts seeking detailed repair information.

Competitive Analysis

Value Proposition:

Provides the same level of information used by professionals, enabling users to perform repairs confidently and efficiently.

Key Features

Delivery:

Instant Download, No Waiting

Content Completeness:

Full & Complete Service Repair Workshop Manual

📋 Manual Details

Coverage Areas

Primary Coverage:

All Major Repair Topics A-Z

Model Coverage:

All TTR225 Models within the specified year range

Page Count

Estimated Pages:

Refer to specific manual for exact count; typically 300-500 pages for this type of comprehensive manual.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Engine assembly, disassembly, tuning, diagnostics, top-end, bottom-end, lubrication.

Clutch:

Clutch operation, inspection, adjustment, replacement, components.

Transmission:

Gearbox operation, disassembly, assembly, inspection, maintenance.

Cooling System:

Radiator, hoses, thermostat, coolant, maintenance (Note: TTR225 is air-cooled, so this section would cover relevant components or be minimal).

Fuel System:

Carburetor operation, cleaning, adjustment, fuel lines, fuel tank, petcock.

Exhaust System:

Muffler, exhaust pipe, heat shields, gaskets, inspection, maintenance.

Ignition System:

Spark plug, CDI unit, stator, wiring, timing, diagnostics.

Electrical System:

Battery, charging system, lighting, ignition switch, switches, relays, wiring harnesses.

Brakes:

Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, levers, pedals, adjustment, bleeding.

Wheels And Tires:

Wheel removal and installation, tire inspection, tire pressure, spoke adjustment, wheel bearing maintenance.

Steering And Suspension:

Handlebars, steering stem bearings, front forks (oil, seals, springs), rear shock absorber, linkage, maintenance.

Frame And Bodywork:

Frame inspection, swingarm, footpegs, fenders, seat, fuel tank, side covers, decals, general repairs.

Wiring Diagrams:

Complete and detailed wiring schematics for all electrical components.

Fault Finding Troubleshooting:

Systematic diagnostic procedures and common problem solutions.

Procedures Included

Maintenance:

Regular scheduled maintenance, inspections, lubrication, cleaning.

Repair:

Complete repair procedures for all covered systems, including component replacement and adjustments.

Disassembly Assembly:

Step-by-step instructions for taking apart and reassembling major vehicle components and systems.

Diagnostics:

Procedures for identifying and diagnosing problems within various systems.

Fault Finding:

Fault Finding Troubleshooting

Technical Depth

Depth:

Comprehensive professional workshop level, covering everything from basic fluid changes to complete engine rebuilds and electrical system diagnostics.

Detail Level:

Great detail on all major repair topics, supported by high-quality pictures and diagrams.

📊 Manual Specifications

File Format

Compatibility:

Works on all operating systems (Windows 95, 98, 2000, Me, XP, Vista, Windows 7, 8, 10, 11, macOS, Linux).

Print Quality

Image Quality:

High Quality Pictures & Diagrams

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper Type:

N/A (Digital PDF Format)

Technical Depth

Professional Quality:

Professional Quality Information

⚙️ Engine Specifications

Primary Engine

Type:

Air-cooled, 4-stroke, SOHC, 2-valve

Displacement:

223cc

Bore X Stroke:

66.5 mm x 64.4 mm

Compression Ratio:

9.5:1

Carburetor:

Teikei Y24P or similar (specific model may vary slightly by year, detailed in manual)

Performance

Horsepower Estimate:

Approximately 17-20 HP (exact figures depend on model year and tuning, manual will provide specifications).

Torque Estimate:

Approximately 18-20 Nm (exact figures depend on model year and tuning, manual will provide specifications).

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approximately 10 Liters (2.6 US gallons)

🔧 Transmission

Standard

Type:

Constant-mesh 5-speed

Drive System:

Chain Drive

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Yamalube 4 (or SAE 10W-30 API SG or higher) - Refer to manual for exact specification and capacity.

📐 Dimensions

Exterior

Overall Length:

Approximately 2065 mm (81.3 in)

Overall Width:

Approximately 810 mm (31.9 in)

Overall Height:

Approximately 1165 mm (45.9 in)

Wheelbase:

Approximately 1350 mm (53.1 in)

Ground Clearance:

Approximately 265 mm (10.4 in)

Weights

Dry Weight:

Approximately 107 kg (236 lbs)

Wet Weight:

Approximately 112 kg (247 lbs) (with all fluids)

🛡️ Safety Features

Ratings

Safety Features:

Standard motorcycle safety features including effective braking, stable chassis, and appropriate lighting.

Active Features

Braking System:

Hydraulic front disc brake, mechanical rear drum brake (specifics may vary slightly by year).

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (depending on regional spec).

💡 Technology Features

Infotainment

Features:

N/A (This is a basic trail motorcycle, no infotainment systems are present).

Driver Assistance

Features:

N/A (No electronic driver assistance systems on this model).

Connectivity

Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 1,000-2,000 km or 6 months, whichever comes first.

Spark Plug Replacement:

Refer to manual; typically every 3,000-5,000 km.

Air Filter Cleaning:

Refer to manual; recommended every few hundred kilometers or as needed based on riding conditions.

Valve Clearance Check:

Refer to manual; typically every 5,000-10,000 km.

Fluid Specifications

Engine Oil Grade:

Yamalube 4 (or SAE 10W-30 API SG or higher) - manual is essential for exact specification and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Known Issues

Carburetor Fouling:

Can occur with infrequent use or stale fuel, requiring cleaning and adjustment.

Clutch Slippage:

May occur with excessive wear or incorrect adjustment, manual guides inspection and replacement.

Suspension Seals:

Front fork seals can eventually wear out, leading to oil leaks; manual covers seal replacement.

📚 Vehicle History

Brand Heritage

Brand History:

Yamaha Motor Company, established in 1955, has a long and successful history in motorcycle manufacturing, known for innovation and performance.

Model Evolution

Model Lineage:

The TTR line is Yamaha's range of trail-oriented motorcycles, designed for off-road recreational riding. The TTR225 specifically offered a user-friendly, accessible trail experience.

Production

Manufacturing Location:

Typically manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Awards:

No specific widely publicized awards for the TTR225 itself, but Yamaha's TTR line is generally well-regarded for accessibility and trail performance.