Target Audience:
DIY owners, independent repair shops, and professional motorcycle technicians seeking factory-level repair information.
Value Proposition:
Provides complete, factory-authorized repair and maintenance procedures at a fraction of the cost of dealership service, with lifetime usability.
Analyst View:
This type of manual is essential for anyone owning or servicing the TTR225, offering depth and accuracy often missing in generic repair guides.
Feature 1:
Factory-level detail ensures accuracy for all procedures.
Feature 2:
Comprehensive coverage across multiple model years.
Feature 3:
Lifetime access and usability without ongoing costs.
Feature 4:
Printable pages for convenient on-the-job use.
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
Vehicle Type:
Dual-sport / Off-road Motorcycle
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicative of a comprehensive factory manual)
Type:
Factory Service & Repair Workshop Manual
Language:
English (Implied by product description targeting English-speaking markets)
Format:
Digital (PDF format, downloadable for computer, tablet, smartphone)
Engine System:
Detailed overhaul, disassembly, assembly, tuning, and troubleshooting of the 225cc engine.
Fuel System:
Carburetor inspection, cleaning, adjustment, and component replacement; fuel tank and line maintenance.
Ignition System:
CDI unit, ignition coil, spark plug specifications, timing checks, and troubleshooting.
Transmission System:
Clutch operation, adjustment, and replacement; gearbox disassembly, inspection, and reassembly.
Cooling System:
Air-cooling system inspection and maintenance.
Exhaust System:
Muffler and pipe inspection and replacement.
Frame And Suspension:
Front fork (telescopic) disassembly, oil replacement, and tuning; rear shock absorber inspection and linkage maintenance.
Brakes System:
Front and rear brake system maintenance, hydraulic fluid replacement, caliper inspection, pad wear limits, and bleeding procedures.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, charging system (stator/rectifier), and starter motor.
Wheels And Tires:
Wheel bearing inspection and replacement, spoke tensioning, and tire pressure recommendations.
Bodywork And Trim:
Plastic panel removal and installation, seat, fender, and fuel tank servicing.
Scheduled Maintenance:
Detailed procedures for regular servicing, including oil changes, filter replacements, chain adjustment, and lubrication points.
Troubleshooting Diagnostics:
Systematic diagnostic charts and procedures for identifying and resolving common and uncommon issues.
Engine Overhaul:
Complete step-by-step instructions for engine disassembly, cleaning, inspection, part replacement, and reassembly.
Suspension Tuning:
Fork oil weight and level adjustments, spring preload settings.
Electrical Troubleshooting:
Component testing, circuit analysis using provided wiring diagrams.
Carburetor Rebuilding:
Jetting specifications, idle speed adjustments, mixture screw settings.
Brake Bleeding:
Proper techniques for removing air from the hydraulic brake lines.
Wheel Truing:
Spoke tension adjustment for wheel alignment.
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds.
Diagnostic Information:
Advanced diagnostic procedures and specifications for identifying faults.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Tolerances:
Engine component wear limits and clearance specifications.
Wiring Diagrams:
Detailed electrical system schematics for all circuits.
Exploded Diagrams:
Hundreds of highly detailed exploded views illustrating component relationships and assembly order.
Illustrations Photos:
Numerous detailed photos and diagrams to visually guide repair and maintenance tasks.
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF (common for professional workshop manuals), allowing for quick information retrieval.
Printability:
Yes, pages can be printed individually or in full.
Binding Type:
Digital format, no physical binding.
Paper Type:
N/A (Digital format)
Operating Systems:
Fully compatible with Windows and macOS computers.
Device Compatibility:
Usable on multiple computers, tablets, and smartphones.
License Type:
Perpetual license; no expiry dates, no renewal fees, no limitations on usage.
Engine Type:
Air-cooled, four-stroke, SOHC, single-cylinder
Displacement:
223cc (Confirmed through external knowledge base for TTR225)
Bore X Stroke:
66.5 mm x 66.0 mm (External knowledge)
Compression Ratio:
9.5:1 (External knowledge)
Horsepower:
Approximately 18-20 HP (Estimate based on typical 225cc engines of the era)
Torque:
Approximately 13-15 lb-ft (Estimate based on typical 225cc engines of the era)
Carburetor Type:
Mikuni VM26 (Commonly used on TTR225, confirmed by external data)
Fuel Capacity:
2.0 US gal (7.5 L) (External knowledge)
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher (Specifics to be detailed in manual)
Engine Oil Capacity:
1.60 L (1.7 US qt) without filter change; 1.70 L (1.8 US qt) with filter change (External knowledge)
Overall Length:
Approximately 2065 mm (81.3 in) (External knowledge)
Overall Width:
Approximately 830 mm (32.7 in) (External knowledge)
Overall Height:
Approximately 1170 mm (46.1 in) (External knowledge)
Wet Weight:
Approximately 114 kg (251 lbs) (External knowledge)
Ground Clearance:
Approximately 330 mm (13.0 in) (External knowledge)
Front Tire Size:
80/90-21M/C 48S (External knowledge)
Rear Tire Size:
110/90-18M/C 61S (External knowledge)
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months (Indicative, specific interval in manual)
Air Filter Cleaning:
Every 1,000 km (600 miles) or as needed in dusty conditions (Indicative)
Spark Plug Inspection:
Every 3,000 km (1,800 miles) (Indicative)
Clutch Adjustment:
As needed, typically every 3,000 km (1,800 miles) (Indicative)
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after washing/wet riding (Indicative)
Brake Fluid Type:
DOT 3 or DOT 4 (Manual will specify exact type)
Common Wear Items:
Clutch plates, brake pads/shoes, chain and sprockets, fork seals, carburetor jets (subject to fuel quality).
Potential Faults:
Carburetor performance degradation over time, stator output issues, cam chain tensioner wear (typical for age).
