🏷️ Basic Information

Make:

Yamaha

Model:

TW200 Trailway

Model Variant:

Trailway

Product Type:

Workshop Service Repair Manual

Covered Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Target Audience:

Yamaha TW200 Trailway owners and independent mechanics seeking comprehensive repair and maintenance information.

Value Proposition:

Provides complete 'A-Z' coverage for all models and repairs, ensuring users can maintain and repair their TW200 effectively.

Feature 1:

Extensive model year coverage (1987-2009).

Feature 2:

Comprehensive mechanical and electrical repair instructions.

Feature 3:

Richly illustrated with detailed pictures and diagrams.

Feature 4:

Printable format for easy workshop use.

📋 Manual Details

Mechanical Repairs:

All Mechanical Repairs A-Z

Electrical Repairs:

All Electrical Repairs A-Z

Model Coverage:

All Models

Estimated Pages:

Comprehensive (Specific count not provided, described as 'Tons of detailed pictures & diagrams')

Type:

Workshop Service Repair Manual

Language:

English

Format:

Printable Pages (Digital Format Implied)

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, tuning, and troubleshooting.

Fuel System:

Carburetor service, fuel tank, fuel lines, fuel pump (if applicable).

Ignition System:

CDI unit, spark plugs, ignition coils, timing.

Transmission Drivetrain:

Clutch operation, gearbox, final drive chain and sprockets.

Cooling System:

Air cooling system details and inspection.

Suspension:

Front forks (telescopic), rear shock absorber, swingarm maintenance and adjustment.

Brakes:

Front and rear brake systems (likely drum or disc), hydraulic components, brake shoe/pad replacement.

Electrical System:

Wiring diagrams, lighting, battery, charging system, starter motor, indicators, instrumentation.

Frame Chassis:

Frame inspection, steering head bearing service.

Bodywork:

Fenders, seat, fuel tank removal and installation, cosmetic repairs.

Wheels Tires:

Tire changing, wheel balancing, spoke tensioning.

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues.

Major Repairs:

Engine rebuilding, transmission overhauls, suspension component replacement.

Component Disassembly Assembly:

Step-by-step instructions for removing, servicing, and reinstalling all major components.

Electrical Diagnostics:

Testing circuits, component resistance checks, troubleshooting wiring faults.

Depth:

Comprehensive, covering all aspects from basic owner maintenance to full engine and electrical system rebuilds.

Detail Level:

High, with 'tons of detailed pictures & diagrams' for clarity.

📊 Manual Specifications

Digital Format:

PDF or similar digital format enabling printing.

Printability:

All pages printable.

Binding:

Not specified (assumed digital delivery).

Paper Type:

Not applicable (digital format).

⚙️ Engine Specifications

Engine Type:

4-stroke, SOHC, 2-valve, Air-cooled, Single Cylinder

Displacement:

196cc

Bore X Stroke:

67.0 mm x 55.7 mm

Compression Ratio:

9.5:1

Horsepower Approx:

~16 HP @ 7,500 RPM (Estimate, specific dyno data not available without manual)

Torque Approx:

~12.7 lb-ft @ 6,000 RPM (Estimate, specific dyno data not available without manual)

Carburetor Type:

Mikuni VM Series (e.g., VM26) Single Carburetor

Fuel Capacity:

1.7 Gallons (6.5 Liters)

Ignition System:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Transmission Type:

Constant Mesh 5-Speed

Clutch:

Wet, Multiple Disc

Final Drive:

Chain Drive

📐 Dimensions

Length:

80.7 in (2050 mm)

Width:

33.5 in (850 mm)

Height:

43.1 in (1095 mm)

Wheelbase:

51.6 in (1310 mm)

Ground Clearance:

6.3 in (160 mm)

Dry Weight:

Approx. 278 lbs (126 kg)

Curb Weight:

Approx. 291 lbs (132 kg) (with all fluids)

Front Tire:

130/80-18 66P

Rear Tire:

180/80-14 77P

Front Suspension Travel:

6.3 in (160 mm)

Rear Suspension Travel:

5.9 in (150 mm)

🛡️ Safety Features

Safety Certification:

Not applicable for this type of vehicle/manual; focus is on mechanical/electrical safety through proper maintenance.

Braking System:

Front: Drum brake (earlier models) or Disc brake (later models); Rear: Drum brake.

Lighting:

Headlight, taillight, brake light, turn signals, running lights.

💡 Technology Features

Infotainment Features:

Basic analog instrumentation (speedometer, odometer, neutral indicator, high beam indicator).

Assistance Features:

None (standard motorcycle with mechanical controls).

Connectivity Features:

None.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific mileage/time recommendations (typically every 1,000-2,000 miles or annually).

Spark Plug Inspection:

Refer to manual for specific interval (e.g., every 2,000-4,000 miles).

Air Filter Cleaning:

Refer to manual for specific interval based on riding conditions (e.g., every 1,000-3,000 miles).

Chain Lubrication Adjustment:

Refer to manual (frequently, e.g., every 300-500 miles, or after washing/wet riding).

Engine Oil Type:

Yamalube API SG or higher, SAE 10W-30, 20W-40 or 20W-50 (refer to manual for specific ambient temperature recommendations).

Engine Oil Capacity:

Approx. 1.4 Liters (with filter change); 1.2 Liters (without filter change) - consult manual for exact capacity.

Brake Fluid Type:

DOT 3 or DOT 4 (if equipped with disc brake).

Gear Oil Type:

Not applicable, engine oil lubricates gearbox.

Common Issues Potential:

Carburetor gumming (if not run regularly), carburetor jetting for altitude/modifications, charging system output on older units, rear fender cracking due to flex, starter clutch wear.

📚 Vehicle History

Heritage Statement:

Yamaha has a long-standing reputation for producing reliable and innovative motorcycles across various segments, including off-road and dual-purpose models.

Model Introduction:

The TW200 was introduced to provide a unique, user-friendly dual-purpose motorcycle with exceptional off-road capability, particularly in soft terrain, due to its distinctive wide tires.

Key Features Evolution:

While the core design remained consistent, minor updates likely occurred throughout the covered years concerning emissions, minor cosmetic changes, and potentially brake system updates (drum to disc). The manual's extensive year coverage indicates a stable platform.

Production Period:

1987-2009 (as covered by the manual).

Manufacturing Origin:

Japan (primarily for Yamaha)

🏆 Awards & Recognition

Award Status:

No specific awards for this model are commonly cited, but it is recognized for its niche appeal and durability in off-road and utility use.