Target Audience:
Yamaha TW200 TRAILWAYS owners and independent motorcycle repair shops specializing in off-road and dual-sport motorcycles.
Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving on labor costs and ensuring proper upkeep of their iconic dual-sport motorcycle.
Ease Of Use:
Designed to guide users through repairs systematically, even complex ones, with clear instructions.
Completeness:
Covers every service and repair job, providing a single source for all maintenance and repair needs.
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, ignition system.
Transmission:
Clutch, gearbox operation, disassembly, assembly, maintenance, lubrication.
Chassis:
Frame, front fork, rear suspension, swingarm, steering system.
Brakes:
Front and rear brake system maintenance, adjustment, component replacement, fluid specifications.
Electrical:
Ignition system, lighting system, charging system (stator, regulator/rectifier), starter motor, wiring diagrams, troubleshooting.
Fuel System:
Carburetor disassembly, cleaning, adjustment, jetting specifications, fuel tank, fuel lines.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, wheel removal and installation.
Bodywork:
Fender removal/installation, seat, tank cover, side covers.
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug replacement, air filter cleaning/replacement, valve clearance checks and adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all major systems.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Specifications:
Detailed torque values, clearances, fluid capacities, electrical specifications, performance data.
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for both novice and experienced mechanics.
Engine Type:
Four-stroke, Air-cooled, SOHC, 2-valve
Displacement:
196 cc (Cubic Centimeters)
Bore X Stroke:
67.0 mm x 56.0 mm (approximate, check manual for exact)
Compression Ratio:
Typically around 9.5:1, but verify in manual.
Horsepower:
Approximately 14-16 HP at 7500 RPM (specific figures may vary slightly by year/tuning, manual will confirm).
Torque:
Approximately 1.4 kgf-m (13.7 Nm; 10.1 lb-ft) at 5500 RPM (specific figures may vary slightly, manual will confirm).
Carburetor Type:
Mikuni VM Series (e.g., VM26SS or similar)
Fuel Type:
Unleaded gasoline
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 motorcycle oil)
Oil Capacity:
1.4 L (1.5 US qt) with oil filter change (verify in manual)
Length:
Approx. 2085 mm (82.1 in)
Width:
Approx. 810 mm (31.9 in)
Height:
Approx. 1110 mm (43.7 in)
Seat Height:
Approx. 765 mm (30.1 in)
Wheelbase:
Approx. 1330 mm (52.4 in)
Dry Weight:
Approx. 117 kg (258 lbs)
Wet Weight:
Approx. 124 kg (273 lbs) (with all fluids, verify in manual)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles in this class, but consider rider and cargo capacity.
Cargo Capacity:
Limited, but often equipped with a rear rack for carrying small loads.
Crash Test Ratings:
N/A (Motorcycles are not typically subject to the same standardized crash testing as cars).
Braking System:
Front: Drum brake; Rear: Drum brake. Manual details adjustment and maintenance.
Tires:
Unique high-volume, low-pressure tires for enhanced traction and comfort on varied terrain. Manual specifies correct tire pressures.
Lighting:
Headlight, taillight, brake light, turn signals. Manual covers bulb replacement and electrical checks.
Engine Oil Change:
Every 2000 km or 6 months (refer to manual for precise interval and conditions).
Oil Filter Replacement:
At every oil change (if applicable, some models may have screen filters).
Air Filter Cleaning:
Every 1000 km or 3 months (more frequently in dusty conditions).
Valve Clearance Check:
Every 4000 km or 12 months.
Spark Plug Replacement:
Every 10000 km or 12 months.
Engine Oil Viscosity:
SAE 10W-40 (Yamalube 4 or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (manual will specify exact type and replacement interval)
Coolant Type:
Air-cooled engine, no coolant required.
Carburetor Issues:
Potential for gumming or clogging if fuel sits for extended periods, requiring cleaning and re-jetting if modified.
Electrical Connections:
Corrosion or loosening of electrical connectors can lead to intermittent issues with lighting or ignition.
Chain Wear:
Regular lubrication and adjustment are crucial to prevent premature chain and sprocket wear.
Fat Tire Maintenance:
Requires specific attention to inflation pressure for optimal performance and handling; manual provides precise recommendations.
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a rich history in motorcycles, known for innovation and performance across various motor sports.
Tw200 Genesis:
The TW200 was introduced as a unique dual-sport motorcycle designed for versatility on trails and light off-roading, with its distinctive fat rear tire being a hallmark feature.
Tw200 Key Features:
Characterized by its low seat height, user-friendly power delivery, and exceptional stability due to its unique tire configuration.
Production Period:
The TW200 was produced in various forms and markets, with the 1987-1990 models representing an early and popular iteration of this enduring design.
Model Reputation:
The TW200 is renowned for its bulletproof reliability, ease of maintenance, and exceptional off-road capability for its class, making it a beloved dual-sport icon.
User Reviews:
Consistently receives high praise from owners for its durability, unique handling, and suitability for light trails and commuting.
Manufacturing Standards:
Adheres to Yamaha's stringent internal quality and safety standards for motorcycle manufacturing.
