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Yamaha Vino 125 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Year: 2004 Vehicle Type: Scooter Codes Engine Code Prefix: 3XL 👋 Introduction Market Position Category: Urban Commuter Scooter Target Audience: Commuters,...
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Yamaha Vino 125 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Year:
2004
Vehicle Type:
Scooter
Codes
Engine Code Prefix:
3XL
👋 Introduction
Market Position
Category:
Urban Commuter Scooter
Target Audience:
Commuters, students, urban riders seeking fuel efficiency and ease of use.
Competitive Analysis
Competitors:
Honda Metropolitan, Suzuki Address, Kymco Agility.
Key Features
Engine Type:
Air-cooled, four-stroke, single-cylinder.
Transmission:
Automatic CVT.
Styling:
Retro-inspired design with a classic aesthetic.
Convenience:
Under-seat storage, electric start, automatic transmission.
📋 Manual Details
Coverage Areas
Primary Coverage:
2004 Yamaha Vino 125
Secondary Coverage:
Potentially applicable to closely related Vino models and years, verify VIN.
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair of all internal components (cylinder, piston, crankshaft, valves, etc.).
Engine Fuel System:
Carburetor removal, cleaning, adjustment, and rebuilding. Fuel tank, fuel pump (if applicable), and fuel lines.
Engine Ignition System:
Ignition timing, spark plug specifications, CDI unit, and related components.
Cooling System:
Coolant type, capacity, and circulation system (air-cooled components).
Transmission Drive System:
CVT (Continuously Variable Transmission) system, including drive clutch, driven clutch, V-belt inspection and replacement, and torque converter.
Chassis Frame:
Frame inspection, alignment, and component mounting.
Suspension:
Front fork disassembly, inspection, seal replacement, and rear shock absorber specifications and service.
Brakes:
Front and rear brake system service, including brake pad replacement, caliper inspection, brake fluid flush and bleeding, and drum brake adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting system (headlight, taillight, turn signals), starter system, and horn.
Bodywork Fairings:
Removal and installation procedures for all body panels, fairings, and trim pieces.
Wheels Tires:
Tire pressure recommendations, wheel bearing inspection and replacement, and rim specifications.
Control Cables:
Throttle cable, brake cables, and any other control cable adjustments and replacements.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, and general care recommendations.
Troubleshooting:
Diagnostic charts and step-by-step procedures for identifying and resolving common and uncommon issues.
Disassembly Assembly:
Detailed instructions for removing and reinstalling all major and minor vehicle components.
Rebuild Procedures:
Comprehensive instructions for rebuilding key components such as the engine and transmission.
Adjustment Procedures:
Specific instructions for adjusting clutch, brakes, idle speed, and other critical settings.
Inspection Checks:
Procedures for inspecting wear on components, fluid levels, and overall vehicle condition.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and rebuilding tasks. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Likely yes, if a professionally scanned and OCR'd document.
Printable:
Yes, typically PDF files are printable.
Print Quality
Image Resolution:
Dependent on original source quality, but factory manuals aim for clear diagrams and text.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Forced air-cooled
Displacement:
125 cc
Bore X Stroke:
52.0 mm x 57.9 mm (typical for this engine family)
Compression Ratio:
9.8:1 (typical)
Valve Clearance Intake Cold:
0.11 - 0.20 mm
Valve Clearance Exhaust Cold:
0.16 - 0.25 mm
Idle Speed:
1700 - 1900 rpm
Performance
Horsepower:
Approx. 9.5 HP @ 7500 rpm (estimated, actual may vary)
Torque:
Approx. 9.5 Nm @ 6000 rpm (estimated, actual may vary)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Mikuni BS26 (likely)
Fuel Tank Capacity:
4.0 Liters (approx. 1.06 US gallons)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Type:
Automatic, V-belt, CVT
Drive Type:
Chain drive (from driven clutch to rear wheel)
Features
Clutch Type:
Dry, centrifugal automatic clutch
Final Drive Ratio:
10.655 (typical)
Transmission Oil Type:
Yamalube Gear Oil 10W-30 (or equivalent API GL-3, SAE 80)
Transmission Oil Capacity:
0.18 Liters
📐 Dimensions
Exterior
Length:
1775 mm (approx. 69.9 inches)
Width:
675 mm (approx. 26.6 inches)
Height:
1080 mm (approx. 42.5 inches)
Wheelbase:
1275 mm (approx. 50.2 inches)
Ground Clearance:
110 mm (approx. 4.3 inches)
Weights
Dry Weight:
99 kg (approx. 218 lbs)
Curb Weight:
105 kg (approx. 231 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA (depending on market)
Active Features
Braking System Front:
Drum Brake
Braking System Rear:
Drum Brake
Lighting:
Halogen Headlight, Incandescent Taillight and Turn Signals
Passive Features
Mirrors:
Large, adjustable rearview mirrors for enhanced visibility.
Horn:
Standard electric horn for audible signaling.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, odometer, and indicator lights.
Driver Assistance
Electronic Aids:
None (basic mechanical systems)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000 km or 6 months, whichever comes first.
Transmission Oil Change Interval:
Every 6,000 km or 12 months.
Air Filter Cleaning Interval:
Every 3,000 km or 6 months.
Spark Plug Replacement Interval:
Every 10,000 km.
V Belt Inspection Interval:
Every 10,000 km.
Fluid Specifications
Engine Oil Grade:
Yamalube 4-stroke motorcycle oil 10W-40 (API SG or higher, JASO MA)
Engine Oil Capacity:
0.90 Liters without filter change, 1.00 Liters with filter change.
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
V-belt wear, clutch shoes, brake pads, and tires are common wear items requiring regular inspection and replacement.
Carburetor Clogging:
Infrequent use or poor fuel quality can lead to carburetor jet clogging, affecting performance.
Cv Belt Slippage:
A worn V-belt can cause slippage, leading to poor acceleration and loss of power.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is a globally renowned manufacturer of motorcycles, scooters, musical instruments, and other recreational products, known for innovation and quality.
Model Evolution
Vj125 Lineage:
The Vino line has a history of stylish, retro-designed scooters aimed at urban mobility. The 125cc variant provides a step up in power and performance from smaller displacement models.
Production
Original Production Era:
The Vino 125 was introduced in the early 2000s, with the 2004 model being a significant iteration.
Manufacturing Location:
Primarily manufactured in Taiwan and/or Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Generally well-regarded for its reliability and classic styling within the scooter segment, though specific industry awards are not widely documented for this model year.
Ratings
Consumer Ratings:
Often receives positive user reviews for its urban practicality and fuel efficiency.
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