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Yamaha Vino 125 2004-2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Designation: XC125 (Vino Classic/Vino 50th Anniversary variations exist) Product Type: Workshop Service Repair Manual 👋 Introduction Market Market Position: The...
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Yamaha Vino 125 2004-2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Designation:
XC125 (Vino Classic/Vino 50th Anniversary variations exist)
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market
Market Position:
The Yamaha Vino 125 is positioned as a stylish, user-friendly, and economical scooter, popular for urban commuting and recreational use. Its retro styling and approachable performance make it a strong contender in the lightweight scooter segment.
Competition
Competitive Analysis:
Competes with other 125cc scooters such as the Honda Metropolitan, Kymco Agility 125, SYM Fiddle II, and various Vespa LX models, often differentiating itself through its unique styling and Yamaha's reputation for reliability.
Features
Key Features:
Distinctive retro styling, comfortable seating, ample under-seat storage, reliable 4-stroke engine, easy handling, fuel efficiency, and a user-friendly riding experience.
📋 Manual Details
Coverage
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
Covered Models:
Yamaha Vino 125 (XC125)
Pages
Page Count:
294
Format
File Format:
PDF
Language
Language:
English
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, intake system, exhaust system, electrical system (charging, starting, lighting, ignition), transmission (CVT), chassis, suspension (front and rear), brakes (front and rear), steering, wheels and tires, bodywork and frame, periodic maintenance, troubleshooting, general repair, overhaul procedures, torque specifications, wiring diagrams.
Procedures
Procedures Included:
Complete engine disassembly and reassembly, carburetor overhaul and adjustment, fuel injection system diagnostics (if applicable to specific market variants), ignition coil and spark plug testing, valve clearance adjustment, oil changes and filter replacement, coolant flush and replacement, brake caliper and master cylinder service, suspension fork and shock absorber maintenance, bearing replacement (wheel, steering head), electrical component testing and replacement, CVT belt and roller inspection and replacement, carburetor cleaning and tuning, troubleshooting common malfunctions, chassis alignment checks, body panel removal and installation.
Depth
Technical Depth:
Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to full engine and transmission rebuilds.
Diagnostics
Troubleshooting Guides:
Includes detailed troubleshooting charts and step-by-step diagnostic procedures for common and uncommon problems across all major systems.
Technical Data
Torque Specifications:
Provides precise torque values for all critical fasteners and components, essential for proper assembly and preventing damage.
Wiring Diagrams:
Includes comprehensive electrical wiring diagrams for all model variations, aiding in diagnosing and repairing electrical faults.
📊 Manual Specifications
File Attributes
File Quality:
High-resolution scans of original documentation, ensuring clarity of diagrams and text. Likely searchable text within the PDF for efficient navigation.
Searchable Text:
Assumed to have searchable text due to PDF format, allowing users to quickly find information by keywords.
Physical Attributes
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
124cc (Actual displacement may vary slightly based on specific model year, but generally around 124.6cc)
Bore X Stroke:
Approximately 52.0 mm x 57.9 mm (Check manual for precise figures)
Compression Ratio:
Approximately 9.5:1 (Check manual for precise figures)
Performance
Horsepower:
Estimated 8-9 HP (Figures vary by region and exact model year; manual will have precise specifications)
Torque:
Estimated 7-8 lb-ft (Figures vary by region and exact model year; manual will have precise specifications)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM Series, e.g., VM26-type or similar) or Fuel Injection (EFI) depending on market and year. Manual will specify for applicable variants.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 87 or higher)
Lubrication
Lubrication System:
Wet sump
Oil Capacity:
Approximately 0.9 - 1.0 liters (Refer to manual for exact capacity with filter change)
Cooling
Cooling Method:
Forced air cooling
Tuning
Carburetor Specifications:
Details specific carburetor models, jetting information, idle speed adjustment, and mixture screw settings. (If applicable)
🔧 Transmission
Primary Drive
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Clutch Type:
Dry centrifugal clutch
Final Drive:
Gear reduction (specific ratios in manual)
Features
Cvs Components:
Drive pulley, driven pulley, V-belt, torque driver, clutch shoes, clutch springs. Manual details inspection, replacement, and adjustment.
📐 Dimensions
Exterior
Overall Length:
Approx. 1850 mm (Check manual for precise figures)
Overall Width:
Approx. 680 mm (Check manual for precise figures)
Overall Height:
Approx. 1135 mm (Check manual for precise figures)
Weights
Dry Weight:
Approx. 100-105 kg (Check manual for precise figures)
Fuel Tank Capacity:
Approx. 6.0 liters (Check manual for precise figures)
Wheels Tires
Front Tire Size:
3.50-10 4PR or 3.00-10 4PR (Refer to manual for exact OEM specification)
Rear Tire Size:
3.50-10 4PR or 3.50-10 4PR (Refer to manual for exact OEM specification)
Wheel Type:
Cast alloy or Steel (depending on trim/year)
🛡️ Safety Features
Features
Braking System Front:
Disc brake (Hydraulic, single piston caliper typical)
Braking System Rear:
Drum brake (Mechanical)
Lighting:
Halogen headlight, LED taillight/brake light, incandescent turn signals. Manual covers bulb replacement and electrical troubleshooting.
Parking Brake:
Handlebar-mounted lever engaging rear brake mechanism.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, trip meter, turn signal indicators, high beam indicator, engine warning light. Manual explains indicator functions.
Features
Lighting Technology:
Traditional incandescent lighting for most signals, halogen headlight. Manual covers system diagnostics and bulb replacement.
Ignition System:
CDI (Capacitor Discharge Ignition) or TCI (Transistor Controlled Ignition) depending on market and year. Manual details ignition timing, coil testing, and component diagnostics.
🔧 Maintenance
Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or every 6 months, whichever comes first. Refer to manual for precise mileage and time intervals.
Air Filter Replacement:
Inspect every 3,000 km, replace as needed or typically every 6,000-12,000 km. Manual provides detailed inspection criteria.
Spark Plug Replacement:
Inspect at 1,000 km, replace every 6,000-10,000 km. Manual specifies correct spark plug type and gap.
Cvt Belt Inspection:
Inspect at 10,000 km, replace as needed based on wear. Manual provides wear limits.
Valve Clearance Adjustment:
Check/adjust typically every 10,000-20,000 km. Manual provides specific procedures and clearances.
Fluids
Engine Oil Specification:
Yamaha Genuine Scooter Oil 10W-40 or equivalent API SE, SF, SG, SH, SJ, SL or JASO MA certified oil. Consult manual for exact specifications and viscosity grades.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Manual specifies recommended type and replacement interval.
Coolant Specification:
Not applicable as it is air-cooled.
Known Issues
Common Issues:
General wear and tear items such as battery, tires, brake pads. Potential for carburetor gumming if not run regularly. CVT belt wear over time. The manual will assist in diagnosing and repairing these and other potential issues.
Inspections
Chassis Inspection:
Covers inspection points for steering head bearings, suspension linkage, frame integrity, and general chassis wear.
📚 Vehicle History
Brand
Brand Heritage:
Yamaha Motor Company, a subsidiary of Yamaha Corporation, has a long-standing reputation for producing high-quality motorcycles, scooters, and marine products since its inception in 1955. Known for innovation and performance.
Model Evolution
Model Lineage:
The Vino nameplate has been used by Yamaha for scooters with distinctive retro styling, dating back to earlier models. The 125cc variant builds on this aesthetic and practicality for a broader market appeal.
Production
Manufacturing Origin:
Likely manufactured in various Yamaha facilities, often in Asia (e.g., Indonesia, Taiwan) for global distribution. Specific assembly locations may vary by year and market.
Production Period:
This manual specifically covers the 2004-2015 production years, indicating a significant lifespan for this generation of the Vino 125.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the Vino 125 are not widely publicized, Yamaha scooters in general are recognized for their reliability, design, and user-friendliness. This manual supports maintaining those qualities.
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