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2008 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 / V Star 250 Model Year: 2008 Sub Models Covered: XV250, XV250B Codes Vin Code: XV250 Engine Code: 250cc V-twin 👋...
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2008 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250 / V Star 250
Model Year:
2008
Sub Models Covered:
XV250, XV250B
Codes
Vin Code:
XV250
Engine Code:
250cc V-twin
👋 Introduction
Market Position
Market Segment:
Entry-level cruiser motorcycle, popular for new riders and urban commuting due to its manageable size and approachable power delivery.
Target Audience:
Beginner riders, commuters, riders seeking a classic styling with modern reliability, customization enthusiasts.
Competitive Analysis
Direct Competitors:
Honda Rebel 250, Kawasaki Vulcan 500 (though larger), various smaller displacement cruisers from other brands.
Key Features
Styling:
Classic cruiser aesthetics with a low seat height, teardrop fuel tank, and spoked wheels.
Engine Layout:
Air-cooled, 249cc, SOHC, 2-valve-per-cylinder, V-twin engine providing characteristic V-twin rumble and accessible torque.
Transmission:
Smooth-shifting 5-speed transmission.
Reliability:
Yamaha's reputation for robust engineering and reliability.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Chassis, Bodywork, Maintenance, Troubleshooting, Specifications
Page Count
Page Count:
Approximately 300-400 pages (estimated, as exact count not provided in product info)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of engine components including cylinders, pistons, crankshaft, camshafts, valves, and timing.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and troubleshooting (likely Mikuni VM series); fuel pump operation and inspection; fuel tank and lines.
Ignition System:
CDI ignition system, spark plugs, ignition coils, wiring diagrams, timing verification, troubleshooting.
Transmission Drivetrain:
Gearbox inspection, repair, and maintenance; clutch operation, adjustment, and replacement; final drive (chain) maintenance and inspection.
Suspension Steering:
Front fork overhaul, fluid replacement, seal replacement; rear shock absorber inspection and replacement; steering head bearing maintenance and adjustment.
Brake System:
Front and rear brake caliper overhaul, brake pad replacement, brake fluid bleeding, brake hose inspection and replacement, master cylinder inspection.
Electrical System:
Complete wiring diagrams for lighting, starting system, charging system (alternator, regulator/rectifier), instruments, and accessories; troubleshooting electrical faults.
Chassis Frame:
Frame inspection, bolt torques, side stand, center stand (if applicable), wheel bearing maintenance, tire specifications.
Bodywork:
Fender removal/installation, fuel tank removal/installation, seat removal/installation, minor body panel adjustments.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid replacement, coolant checks (if liquid-cooled variant exists, though 250 is air-cooled).
Troubleshooting:
Systematic diagnostic procedures for common issues like starting problems, poor running, electrical faults, and braking system malfunctions.
Engine Rebuild:
Comprehensive instructions for complete engine teardown, component measurement, and reassembly to factory specifications.
Suspension Overhaul:
Detailed steps for servicing front forks and rear shock absorbers, including seal replacement and fluid changes.
Brake System Service:
Procedures for brake fluid flushing, caliper servicing, and master cylinder rebuilds.
Electrical Diagnostics:
Step-by-step guides for diagnosing electrical faults using wiring diagrams and multimeter testing.
Clutch Adjustment Replacement:
Instructions for cable adjustment and clutch plate replacement.
Carburetor Tuning:
Guidance on setting idle speed, mixture, and jetting for optimal performance and emissions.
Technical Depth
Depth Level:
Factory level, suitable for dealership technicians and experienced home mechanics. Covers everything from basic maintenance to complete engine and component overhauls.
Torque Specifications:
Inclusion of all critical torque values for engine, chassis, and suspension components.
Diagnostic Charts:
Likely includes diagnostic flowcharts for common problems.
Special Tools:
Identification of any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable text for quick information retrieval.
Printable:
Printable for physical use.
Print Quality
Print Quality:
High-resolution scans, clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, V-twin
Displacement:
249 cc (15.2 cu. in.)
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Configuration:
SOHC, 2 valves per cylinder
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 16-18 HP (at crankshaft, estimated)
Torque:
Approximately 14-16 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM32SS or similar)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
12.0 liters (3.2 US gallons)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Clutch Type:
Wet, multi-plate
Drive Type:
Chain drive
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (86.6 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1095 mm (43.1 in)
Wheelbase:
Approx. 1490 mm (58.7 in)
Ground Clearance:
Approx. 160 mm (6.3 in)
Seat Height:
Approx. 705 mm (27.8 in)
Weights
Dry Weight:
Approx. 139 kg (306 lbs)
Wet Weight:
Approx. 147 kg (324 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily determined by rider skill and adherence to traffic laws. Specific crash test ratings are not typically applicable in the same way as automobiles.
Active Features
Braking System:
Hydraulic front disc brake and rear drum brake provide reliable stopping power.
Lighting:
Standard headlight, taillight, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame provides a robust foundation for rider stability.
Tire Design:
Spoked wheels with tube-type tires, typical for the cruiser segment, offering a classic look and ride.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This model predates integrated infotainment systems. Relies on analog instrumentation.
Driver Assistance
Driver Assistance Features:
N/A - Basic motorcycle, no electronic rider aids.
Connectivity
Connectivity Options:
N/A - No integrated connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (2,000 miles) or 6 months.
Oil Filter Replacement:
Every 6,000 km (4,000 miles) or 12 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months.
Air Filter Cleaning:
Every 3,000 km (2,000 miles) or 6 months.
Brake Fluid Replacement:
Every 2 years or as needed, per manual instructions.
Clutch Adjustment:
Check and adjust as needed every 3,000 km (2,000 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
1.40 L (1.5 US qt) without filter change; 1.60 L (1.7 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent.
Fork Oil Quantity:
198 ml (6.7 US oz) per fork leg (check manual for exact specification).
Known Issues
Carburetor Clogging:
Common with older carbureted bikes, especially if fuel sits for extended periods. Regular use and fuel stabilizer can mitigate this.
Clutch Cable Wear:
Clutch cable can stretch or wear over time, requiring adjustment or replacement.
Rear Shock Wear:
Rear shock absorbers can lose damping ability with age and mileage.
Charging System Maintenance:
Regular checks of battery voltage and charging system output are recommended.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, founded in 1955, has a long-standing reputation for building high-quality, reliable, and innovative motorcycles across various genres.
Model Evolution
Virago Legacy:
The Virago line was Yamaha's foray into the V-twin cruiser market, known for its accessible styling and rider-friendly ergonomics. The 250cc variant specifically catered to the entry-level segment.
V Star Rebranding:
In later years, Yamaha consolidated many of its cruiser models under the 'V Star' moniker. The Virago 250 was rebadged as the V Star 250, maintaining the same core mechanicals but with updated branding and minor styling tweaks.
Production
Original Production Start:
The Virago 250 was initially introduced in the late 1980s and has remained in production with minimal changes, testament to its enduring design and appeal.
Manufacturing Location:
Primarily manufactured in Japan and/or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Award History:
While specific awards for the 2008 model year are not widely documented, the Virago/V Star 250 platform has consistently been praised for its value, reliability, and suitability as an entry-level motorcycle by motorcycle publications and rider communities.
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