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2010 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 / V Star 250 Model Year: 2010 Model Variant: XV250 Codes Chassis Code: XV250 👋 Introduction Market Position Category: Entry-level cruiser,...
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2010 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250 / V Star 250
Model Year:
2010
Model Variant:
XV250
Codes
Chassis Code:
XV250
👋 Introduction
Market Position
Category:
Entry-level cruiser, lightweight motorcycle.
Target Audience:
Beginner riders, commuters, riders seeking a classic styling with manageable power.
Competitive Analysis
Competitors:
Honda Rebel 250, Kawasaki Vulcan 500 (though slightly larger displacement), Suzuki Savage 650 (older models).
Key Features
Styling:
Classic cruiser aesthetics, comfortable riding position.
Reliability:
Known for Yamaha's reputation for durable and reliable powertrains.
Maneuverability:
Lightweight and nimble, making it easy to handle in urban environments and at low speeds.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for 2010 Yamaha Virago 250 / V Star 250 motorcycles.
Page Count
Page Count:
Approximately 300-400 pages (estimated for a comprehensive service manual of this type).
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Print (likely)
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, inspection, tuning, diagnostics, and component repair (carburetor, ignition, cooling, lubrication).
Transmission System:
Clutch, gearbox, drive shaft, and related components inspection, maintenance, and repair.
Chassis System:
Frame, suspension (front forks, rear shock absorbers), steering, and wheel bearings.
Brake System:
Front and rear brake systems, including hydraulic components, pads, and fluid.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, and indicators.
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), and carburetor systems.
Exhaust System:
Exhaust pipes, mufflers, and mounting.
Bodywork:
Fenders, fuel tank, seat, side covers, and other cosmetic components.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid flush, air filter cleaning/replacement.
Troubleshooting Guides:
Systematic diagnostic procedures for common issues and malfunctions.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Engine Rebuild:
Detailed procedures for engine overhaul, including piston, cylinder, valve train, and crankshaft.
Electrical Diagnostics:
Wiring diagram interpretation, component testing, and fault finding.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (searchable text, high-resolution diagrams)
Print Quality
Quality:
High-resolution, clear diagrams, easy-to-read text.
Binding Type
Binding:
Spiral bound or Perfect bound (for printed versions, facilitating flat opening)
Paper Type
Paper:
Durable, grease-resistant paper suitable for workshop environments (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
249 cc (15.2 cu. in.)
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
10.4:1
Performance
Horsepower:
Approx. 16-18 HP @ 7500 RPM (manufacturer specifications vary slightly)
Torque:
Approx. 17-18 Nm (12.5-13.3 lb-ft) @ 6000 RPM
Fuel System
Carburetion:
Dual Mikuni carburetors (likely VM22 or similar)
Fuel Tank Capacity:
8.2 L (2.2 gal)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling
Cooling Method:
Air Cooling
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 2195 mm (86.4 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1090 mm (42.9 in)
Wheelbase:
Approx. 1490 mm (58.7 in)
Weights
Dry Weight:
Approx. 130 kg (287 lbs)
Wet Weight:
Approx. 143 kg (315 lbs) (with all fluids)
Payload Capacity:
Consult manual for specific rider and cargo limits.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically rated by governmental agencies in the same way as cars; safety relies on rider skill and adherence to maintenance.
Active Features
Braking System:
Front disc brake, rear drum brake (typical for this model).
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Design:
Steel diamond frame contributing to stability.
💡 Technology Features
Infotainment
System:
Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high beam indicator.
Driver Assistance
Features:
None (this is a basic motorcycle design).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first (refer to manual for exact recommendation).
Air Filter Cleaning:
Inspect every 5,000 km (3,000 miles), clean or replace as needed.
Spark Plug Replacement:
Inspect every 10,000 km (6,000 miles), replace as needed.
Chain Lubrication Adjustment:
Lubricate every 1,000 km (600 miles) or after riding in wet conditions; adjust slack as per manual specification (typically 20-30mm).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 1.7 L (1.8 US qt) without filter change, 1.8 L (1.9 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, clutch plates (with high mileage), carburetor jets can become clogged with fuel deposits.
Carburetor Tuning:
May require periodic adjustments or cleaning due to the V-twin nature and potential for vacuum leaks or fuel varnish.
Regulator Rectifier:
While generally reliable, like any electrical component, they can fail over time, impacting charging system performance.
Carburetor Sync:
Ensuring proper synchronization between the two carburetors is crucial for smooth engine operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for innovation and quality in motorcycles and other motorized products.
Model Evolution
Lineage:
The Virago line has a long history of cruiser motorcycles; the V Star 250 is a modern iteration of the popular XV250 platform, evolving from earlier Virago models.
Key Changes:
Minor styling updates and emissions compliance improvements over the years, while retaining the core V-twin engine and cruiser architecture.
Production
Production Period:
The XV250 platform has been in production for decades, with the V Star 250 designation becoming more prominent in recent years.
Manufacturing Location:
Typically manufactured in Japan and/or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Accolades:
Consistently praised for its ease of use, affordability, and classic styling, making it a popular choice for new riders and those seeking a low-maintenance cruiser.
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