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Yamaha VIRAGO 250 XV250 Service Repair Manual 1988-2009

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 Model Code: XV250 Engine Type: V-twin, Four-stroke Product Type: Service Repair Manual 👋 Introduction Market Position Positioning: Entry-level to mid-range cruiser,...
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Yamaha VIRAGO 250 XV250 Service Repair Manual 1988-2009
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250
Model Code:
XV250
Engine Type:
V-twin, Four-stroke
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Positioning:
Entry-level to mid-range cruiser, known for its user-friendliness and classic styling.
Competitive Analysis
Competitors:
Honda Rebel 250, Kawasaki Vulcan 500 (though slightly larger), Suzuki Savage 650 (larger displacement but similar niche).
Key Features
Styling:
Classic cruiser aesthetics with a V-twin engine, teardrop fuel tank, and low seat height.
Target Demographic:
Beginner riders, those seeking an easy-to-handle and stylish motorcycle, riders looking for a cost-effective cruiser.
Manual Value Proposition
Value:
Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and extending the lifespan of the motorcycle.
📋 Manual Details
Coverage Areas
Years Covered:
1988-2009
Page Count
Pages:
Hundreds (specific number not provided, but implied to be extensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, diagnostics, and repair of the V-twin engine.
Fuel System:
Carburetor service, adjustment, rebuilding; fuel tank, fuel pump, and fuel lines.
Ignition System:
CDI unit, ignition coils, spark plugs, wiring, and timing adjustments.
Transmission:
Gearbox inspection, repair, clutch service, and related components.
Cooling System:
Air cooling system inspection and maintenance.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, and switches.
Chassis And Suspension:
Frame inspection, front fork service, rear shock absorber replacement, steering head bearing maintenance.
Brakes:
Front and rear brake system inspection, service, fluid replacement, caliper and master cylinder rebuilds.
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, spoke tension adjustment (if applicable).
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Bodywork And Trim:
Fenders, fuel tank, seat, and other body components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug service, chain adjustment, lubrication points.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems.
Disassembly And Assembly:
Detailed instructions for complete teardown and reassembly of all major components.
Rebuilds:
Engine, transmission, carburetor, brake caliper, and master cylinder rebuild procedures.
Adjustments:
Carburetor idle speed, ignition timing, valve clearance, clutch and brake lever free play.
Electrical Diagnostics:
Using a multimeter, testing circuits, components, and diagnosing electrical faults.
Torque Specifications:
Crucial torque values for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilds and complex diagnostics.
Target Audience:
Professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typically for well-produced PDFs).
Print Quality
Quality:
High-resolution scans of original factory manuals, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not applicable (Digital PDF).
Paper Type
Paper Type:
Not applicable (Digital PDF).
⚙️ Engine Specifications
Primary Engine
Configuration:
249cc, 60-degree V-twin, SOHC, 2 valves per cylinder
Bore X Stroke:
49.0 mm x 66.0 mm
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 18-20 HP (varies slightly by year and tuning)
Torque:
Approximately 19-20 Nm (14-15 lb-ft)
Fuel System
Carburetor Type:
Single Mikuni BS30 (30mm) or similar
Fuel Capacity:
Approx. 9.0 - 12.0 Liters (depending on model year variations)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual, typically 87 or higher)
Lubrication
Oil Type:
Yamalube (or equivalent) 10W-40 API SG or higher, JASO MA.
Oil Capacity:
Approx. 1.4 - 1.6 Liters (with filter change)
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed
Clutch:
Wet, multiple disc
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios detailed in the manual.
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) 80W-90 API GL-4.
Transmission Oil Capacity:
Approx. 0.75 Liters
📐 Dimensions
Exterior
Length:
Approx. 2,155 mm (84.8 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1,110 mm (43.7 in)
Wheelbase:
Approx. 1,485 mm (58.5 in)
Seat Height:
Approx. 720 mm (28.3 in)
Weights
Dry Weight:
Approx. 147 kg (324 lbs)
Wet Weight:
Approx. 154 kg (340 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles in the same manner as automobiles.
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake (some later models may have front ABS option, verify specific year).
Lighting:
Halogen headlight, LED taillight/brake light (depending on year).
Passive Features
Frame Construction:
Steel, double-cradle frame for stability.
Tires:
Tubed tires, specific sizes and pressure charts in manual.
💡 Technology Features
Infotainment
System:
Not applicable (basic motorcycle with analog instrumentation).
Driver Assistance
Features:
Not applicable (no advanced electronic rider aids).
Connectivity
Features:
Not applicable.
Instrumentation
Dashboard:
Analog speedometer, tachometer (on some models), odometer, trip meter, and indicator lights.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 10,000-12,000 km (6,000-7,500 miles).
Valve Clearance Check:
Every 10,000-12,000 km (6,000-7,500 miles).
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or higher, JASO MA.
Transmission Oil Spec:
SAE 80W-90 API GL-4.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Carburetor Icing:
Can occur in cold, humid conditions, affecting engine performance. Manual provides diagnosis and fixes.
Starter Clutch Wear:
Some models might experience wear on the starter clutch, leading to grinding noises. Manual covers replacement.
Cam Chain Tensioner:
May require adjustment or replacement over time, indicated by engine noise. Manual details this procedure.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Corporation is renowned for its innovation in motorcycles, musical instruments, and other motorized products, with a strong reputation for quality and performance.
Model Evolution
Virago Lineage:
The Virago line was Yamaha's cruiser offering, emphasizing style and comfort. The XV250 was a long-running model known for its accessibility and reliability.
Production
Production Period:
Introduced in the late 1980s and continued production through 2009, with minor updates across its lifecycle.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While not typically associated with specific 'awards' in the automotive press like cars, the Virago 250 has received consistent praise for its reliability, ease of use, and classic styling, making it a popular choice for new riders and budget-conscious cruisers for decades.
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