Segment:
Cruiser Motorcycle
Target Audience:
Owners, mechanics, restoration enthusiasts, and parts suppliers for the Yamaha Virago XV535
Key Competitors:
Honda Shadow, Kawasaki Vulcan, Suzuki Intruder series of the same era
Motorcycle Design Philosophy:
Yamaha's Virago line emphasized classic cruiser styling with V-twin engines, making it a popular choice for riders seeking a relaxed riding experience.
Manual Value Proposition:
Essential tool for maintaining and restoring the XV535, ensuring correct part sourcing and understanding of component relationships.
Overall Coverage:
Comprehensive parts listing for the entire motorcycle
Specific Coverage Points:
Engine, Fuel System, Chassis, Electrical System, Bodywork, Suspension, Brakes, Wheels, Drive Train
Estimated Page Count:
Refer to physical product (typically 200-400 pages for this type of catalog)
Type:
Parts Catalog / Parts Manual
Language:
English (standard for Yamaha international manuals)
Format:
Digital (likely PDF, though physical copies also exist)
Engine Components:
Cylinder heads, pistons, crankshaft, camshafts, valves, oil pump, gaskets, seals
Fuel System Components:
Carburetors (Mikuni VM series), fuel pump, fuel lines, air filter assembly, intake manifolds
Chassis Components:
Frame, sub-frame, swingarm, engine mounts, footpegs, handlebars, controls
Electrical System Components:
Wiring harness, ignition system (CDI), starter motor, alternator, battery, lighting (headlight, taillight, turn signals), switches, fuses
Bodywork Components:
Fuel tank, side covers, front fender, rear fender, seat, instrument panel cowl
Suspension Components:
Front forks (telescopic), rear shock absorbers (dual), fork seals, dust boots, linkages
Brake System Components:
Front disc brake (caliper, rotor, master cylinder), rear drum brake (shoe, drum), brake lines, levers, pedals
Wheel And Tire Components:
Front and rear wheels (spoked), hubs, spokes, nipples, tires, inner tubes
Drive Train Components:
Clutch assembly, transmission gears, drive shaft, final drive gear, driveshaft boot
Part Identification:
Identification of every individual component with corresponding OEM part numbers
Assembly Disassembly:
Visual guidance for correct assembly and disassembly via exploded diagrams
Part Ordering:
Facilitates accurate ordering of replacement parts
Depth:
Detailed part breakdown for restoration, repair, and customization
Diagram Clarity:
High-resolution exploded diagrams allowing visualization of even small fasteners and components
Digital Format:
PDF (Portable Document Format) is standard for digital manuals, allowing for searchability and zoom functionality.
Diagram Resolution:
High resolution for sharp, clear exploded diagrams and part numbers.
Physical Binding:
If physical, typically saddle-stitched or perfect bound for durability.
Physical Paper:
Durable, often glossy paper suitable for frequent referencing in a workshop environment.
Engine Type:
Air-cooled, 4-stroke, SOHC, 70-degree V-twin
Bore X Stroke:
73.0 mm x 63.8 mm (typical for this model)
Compression Ratio:
9.7:1 (typical for this model)
Horsepower:
Approx. 45 hp @ 7500 rpm (for 1999 model)
Torque:
Approx. 31 lb-ft @ 6000 rpm (for 1999 model)
Carburetion:
Dual Mikuni VM34 carburetors
Fuel Tank Capacity:
13.0 L (3.4 US gal) (typical)
Safety Standards:
Adheres to all relevant motorcycle safety standards for its production era.
Braking System:
Hydraulic disc front brake and mechanical drum rear brake provide reliable stopping power.
Lighting System:
Halogen headlight, taillight, and brake light ensure visibility.
Chassis Construction:
Robust steel frame designed for stability and rider confidence.
Instrumentation:
Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lights for turn signals, high beam, neutral, oil pressure.
N/A:
This era of motorcycle does not feature electronic driver assistance systems as found on modern vehicles.
N/A:
No onboard connectivity features are present.
Oil Change Interval:
Recommended every 4,000 km (2,500 miles) or 6 months (refer to specific owner's manual for exact intervals).
Spark Plug Replacement:
Approximately every 10,000 - 12,000 km (6,000 - 7,500 miles).
Air Filter Cleaning Replacement:
Periodic cleaning or replacement based on riding conditions.
Engine Oil Type:
SAE 10W-40 API SE, SF, or SG (or equivalent JASO MA certified oil recommended).
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt) without filter change, 2.6 L (2.7 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap for specification).
Common Wear Items:
Carburetor diaphragm wear, clutch cable adjustment, rear shock absorber performance degradation, potential for fuel tank rust (especially if stored improperly).
Electrical Gremlins:
Corrosion on electrical connectors is a common issue on older motorcycles; thorough inspection and cleaning are recommended.
Yamaha Legacy:
Yamaha Motor Corporation, established in 1955, has a long-standing reputation for producing high-quality motorcycles known for their innovation and performance.
Virago Lineage:
The Virago series, introduced in the early 1980s, aimed to capture the American cruiser market with its V-twin engines and classic styling. The XV535 was a popular displacement within this line.
Production Years Xv535:
The XV535 model line was produced from the mid-1980s through the early 2000s, with the 1999 model representing a mature iteration of the design.
Manufacturing Location:
Yamaha motorcycles are globally manufactured, with significant production facilities in Japan and other international locations.
