Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, and lubrication system.
Engine Management:
Coverage of fuel injection system (EFI), ignition system, sensors (TPS, MAP, IAT, ECT), actuators, and ECU diagnostics.
Cooling System:
Radiator, coolant flow, water pump, thermostat, and fan operation and maintenance.
Exhaust System:
Catalytic converter, mufflers, and exhaust pipe inspection and replacement.
Drivetrain:
Clutch operation, gearbox (5-speed constant mesh), final drive (shaft drive) maintenance and repair.
Brake System:
Hydraulic front and rear brakes, brake caliper maintenance, pad replacement, bleeding procedures, and ABS system (if equipped).
Suspension System:
Front telescopic forks (fully adjustable), rear swingarm, monoshock absorber, linkage, and adjustment procedures.
Steering System:
Handlebar, steering stem bearings, and related components.
Electrical System Overview:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, and instrumentation.
Lighting System:
Headlight, taillight, turn signals, brake lights, and indicator lamps.
Body And Frame:
Frame structure, fuel tank, seat, fairings, fenders, and cosmetic component removal/installation.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, air filter cleaning/replacement, chain adjustment (if applicable, though VMAX has shaft drive), brake fluid flush, coolant replacement.
Diagnostic Procedures:
Troubleshooting common issues, fault code interpretation (if applicable), component testing, electrical system checks.
Engine Rebuild:
Complete engine disassembly, inspection for wear, replacement of worn parts, and reassembly with torque specifications.
Suspension Adjustment:
Fork preload, compression, and rebound damping adjustments; rear shock preload and rebound damping adjustments.
Brake System Service:
Brake pad replacement, caliper servicing, rotor inspection, bleeding hydraulic lines.
Electrical Component Replacement:
Alternator, starter motor, battery, ignition coils, sensors, and ECU replacement.
Fuel System Service:
Fuel pump checks, fuel filter replacement, injector cleaning (if applicable), throttle body synchronization.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and chassis overhauls, with detailed diagrams and specifications.
Component Drawings:
Includes detailed exploded view diagrams of all major components, aiding in identification and reassembly.
Torque Specifications:
Provides precise torque values for all fasteners, critical for engine, chassis, and suspension integrity.
Troubleshooting Charts:
Extensive charts that correlate symptoms with potential causes and corrective actions.
Type:
Liquid-cooled, V-four, DOHC, 4 valves per cylinder
Bore X Stroke:
97.0 mm x 77.3 mm
Compression Ratio:
11.3:1
Horsepower Hp:
200 hp (approx. @ 9000 rpm)
Torque Lb-Ft:
123 lb-ft (approx. @ 6500 rpm)
Top Speed Mph:
160+ mph (electronically limited in some markets)
Induction:
Fuel Injection (Mikuni 48mm x 4 throttle body with YCC-T and YCC-I)
Fuel Type:
Unleaded premium gasoline
Fuel Capacity Liters:
15 L (4.0 US gal)
Oil Type:
Yamalube 4S 10W-40 (or equivalent JASO MA certified synthetic oil)
Oil Capacity Quarts:
4.2 US qt (4.0 L) with filter change