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Manual Details
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Coverage Areas
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Covered Models:
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VT500A, VT600A, MM600A, MM700A, VX500XTA, VX500XTCA, VX500XTCEA, VX500XTCR, VX600XTA, VX600XTCA, VX600XTCEA, VX600XTCR, VX600SXA, VX700SXA, SX500D, SX600D, SX700D
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Covered Years:
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1997, 1998, 1999, 2000
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Specific Variants Covered:
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Explicitly lists numerous model variants such as XTA, XTC, XTCE, XTCR, SXA, SX, and D, indicating broad applicability within the model years.
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Supplementary Manual Scope:
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The 'Supplementary Service Manual' for SX500D, SX600D, SX700D indicates a distinct or updated set of procedures and specifications for those specific models, supplementing the primary manual.
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Page Count
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Estimated Page Count:
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Comprehensive (Specific count not provided, but described as 'most complete')
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Manual Type
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Manual Type:
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Service Repair Manual / Supplementary Service Manual
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Language
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Language:
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English
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Format
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File Format:
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PDF
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Requirements:
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Requires Adobe PDF Reader for viewing and printing.
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Manual Coverage
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Systems Covered
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Engine Systems:
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Engine overhaul, disassembly, assembly, cooling system, carburetion
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Chassis Systems:
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Chassis inspection, maintenance, repair, suspension, steering
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Powertrain Systems:
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Power train inspection, maintenance, repair, drive systems
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Electrical Systems:
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Electrical system diagnosis, troubleshooting, wiring diagrams, components
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Carburetor Systems:
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Detailed coverage of carburetion, including settings, cleaning, and repair for optimal performance and fuel efficiency.
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Suspension And Steering:
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The 'Chassis' chapter (Chapter 3) comprehensively covers suspension (front and rear) and steering system maintenance and repair.
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Drive And Driven Clutch:
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The 'Power Train' chapter implicitly covers the CVT drive and driven clutch systems, including maintenance, inspection, and potential replacement procedures.
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Track And Suspension System:
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Components related to the track, suspension arms, shocks, and skis are covered under the 'Chassis' section.
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Fuel Tank And Lines:
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Fuel system components beyond carburetion, such as the fuel tank, lines, and filters, are likely covered under general engine or chassis sections.
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Exhaust System:
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Details regarding the exhaust system components, such as the manifold, pipe, and silencer, are likely included within engine or chassis sections.
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Procedures Included
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Maintenance Procedures:
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Periodic inspections, adjustments, lubrication, fluid changes
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Repair Procedures:
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Disassembly, assembly, component-level repair, troubleshooting guides
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Optional Kit Installation:
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Includes a dedicated chapter for an 'Optional Kit,' suggesting instructions for installing factory-approved accessories or upgrades.
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Troubleshooting Flowcharts:
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Detailed troubleshooting guides and likely flowcharts within the electrical and engine sections for systematic problem diagnosis.
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Part Replacement:
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Step-by-step guides for the removal and installation of virtually all snowmobile components.
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Technical Depth
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Diagnostic Capability:
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Comprehensive troubleshooting, diagnostic procedures for all major systems
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Rebuild Instructions:
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Detailed procedures for engine and powertrain rebuilds
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Wiring Diagrams Completeness:
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Includes specific wiring diagrams for various models (VX700SX, MM700, VT600, MM600, VX500XT variants, VT500, VX600XT variants, VX600SX), vital for electrical system troubleshooting.
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Torque Specifications:
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Likely includes detailed torque specifications for various fasteners and components within engine, chassis, and powertrain sections.
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Special Tools Identification:
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Likely specifies required special tools for certain repair or adjustment procedures, as is standard for OEM service manuals.
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Engine Specifications
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Primary Engine
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Engine Displacements Covered:
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500cc, 600cc, 700cc (Specific engine configurations vary by model variant)
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Performance
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Engine Type:
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Likely 2-stroke, liquid-cooled or fan-cooled (typical for Yamaha snowmobiles of this era)
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Fuel System
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Fuel System Details:
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Carburetion system covered in detail, including tuning and troubleshooting
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Carburetor Number And Type:
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Specific carburetor models (e.g., Mikuni VM series) and their configurations are expected to be detailed within Chapter 7.
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Engine Type
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Engine Configuration Notes:
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While specific engine types aren't listed, the 500cc, 600cc, and 700cc displacements typically indicate Yamaha's parallel-twin or single-cylinder 2-stroke engines of that era, often featuring reed valve induction.
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Cooling System
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Cooling System Type:
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Covers both liquid-cooled and fan-cooled systems depending on the specific snowmobile model variant.
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Maintenance
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Service Intervals
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Maintenance Schedule Coverage:
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Provides details on periodic inspections and adjustments, essential for establishing service intervals
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Break In Procedure:
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May include a break-in procedure recommendation for newly rebuilt or purchased units.
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Fluid Specifications
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Fluid Recommendations:
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Likely includes specifications for engine oil, coolant (if applicable), and chaincase oil, crucial for longevity
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Cooling System Fluids:
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Chapter 6 dedicated to the Cooling System implies guidance on coolant type, capacity, and flush procedures for liquid-cooled variants.
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Known Issues
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Troubleshooting Guides:
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Extensive troubleshooting sections are included, enabling users to identify and resolve common issues for these models
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Diagnostic Tips:
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Offers specific diagnostic tips and symptom-based troubleshooting to aid in identifying common malfunctions efficiently.
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