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Yamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair Manual

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This manual covers the Wolverine 350 and 400 All-Terrain Vehicles (ATVs) manufactured between 2003 and 2009. These vehicles have a long-standing reputation for producing robust and reliable ATVs, and the...
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Taper: Atv
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UGS: 58314
Yamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair ManualYamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair ManualYamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair ManualYamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair Manual
This manual covers the Wolverine 350 and 400 All-Terrain Vehicles (ATVs) manufactured between 2003 and 2009. These vehicles have a long-standing reputation for producing robust and reliable ATVs, and the Wolverine line is recognized for its versatility and capable performance across various terrains. These sport-utility ATVs are designed for a wide range of applications, from recreational trail riding to demanding work tasks. The engineering quality and reliability of these models are a testament to a commitment to producing durable and high-performing off-road vehicles. This comprehensive workshop and service manual provides in-depth, professional-quality guidance for maintaining and repairing your Wolverine ATV. It covers all essential systems, including the engine, fuel system, cooling system, ignition system, exhaust, transmission, drivetrain, suspension, brakes, steering, and electrical system. Detailed procedures for general maintenance, troubleshooting, component disassembly and assembly, and torque specifications are included. With this manual, owners and technicians can confidently perform all necessary service and repair tasks, ensuring the longevity and optimal performance of their vehicle while potentially saving on dealership costs.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine
Sub Model:
350 / 400
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Target Audience:
ATV owners seeking to perform their own maintenance and repairs
Value Proposition:
Save significant money on dealership repair costs through self-sufficiency
Key Features
Comprehensiveness:
Complete workshop and repair coverage for the specified model years
Usability:
Designed to simplify complex repair tasks for DIY users
Update Status:
New & Updated
📋 Manual Details
Coverage Areas
Product Name:
Yamaha WOLVERINE 350 400 ATV 2003-2009 Complete Workshop Repair Manual PDF Download
Manual Type:
Workshop Repair Manual / Service Manual
Language:
English
Format:
PDF Download
Compatibility:
All PCs, MACs, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting
Fuel System:
Carburetor adjustment and rebuilding, fuel pump, fuel lines, fuel tank maintenance
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan operation and maintenance
Ignition System:
Spark plugs, ignition coil, CDI unit, stator, troubleshooting ignition problems
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Transmission:
Clutch, gearbox, drive shafts, maintenance and repair procedures
Drivetrain:
CV joints, differential maintenance and inspection
Suspension:
Front and rear suspension components, shock absorbers, bushings, alignment
Brakes:
Brake fluid, brake pads, brake calipers, brake lines, hydraulic system troubleshooting
Steering:
Steering column, tie rods, steering linkage, maintenance and adjustments
Electrical System:
Battery, charging system, lighting, starter motor, wiring diagrams, troubleshooting electrical faults
Frame And Body:
Chassis inspection, body panel removal and installation, seat, fenders, handlebars
Procedures Included
General Maintenance:
Oil changes, filter replacements, chain adjustments, lubrication points
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major components
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling components
Torque Specifications:
Crucial torque values for all fasteners
Wiring Diagrams:
Comprehensive electrical schematics for easy troubleshooting
Technical Depth
Depth:
In-depth professional quality service and repair
Detail Level:
Every repair job made easy with detailed instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printable:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement 350:
348cc (for Wolverine 350 models)
Displacement 400:
Approx. 392cc (for Wolverine 400 models, potentially a variant of the 350)
Bore X Stroke 350:
Refer to manual for specific dimensions (typically around 82mm x 67.2mm for 348cc variants)
Performance
Horsepower:
Refer to manual for specific HP figures, estimated 20-25 HP range
Torque:
Refer to manual for specific torque figures
Fuel System
Carburetor Type:
Mikuni BSR Series (e.g., BSR33/34) or similar
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Refer to manual for specific tank capacity (typically around 3.3-3.5 gallons)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD or 4WD (refer to specific model variant)
Features
Gear Selection:
Hi/Lo Range, Neutral, Reverse
📐 Dimensions
Exterior
Length:
Refer to manual for specific dimensions (typically around 74-77 inches)
Width:
Refer to manual for specific dimensions (typically around 40-42 inches)
Height:
Refer to manual for specific dimensions (typically around 42-45 inches)
Weights
Dry Weight:
Refer to manual for specific dry weight (typically around 450-500 lbs)
Curb Weight:
Refer to manual for specific curb weight
Cargo
Front Rack Capacity:
Refer to manual for specific capacity (typically around 45-60 lbs)
Rear Rack Capacity:
Refer to manual for specific capacity (typically around 70-100 lbs)
🛡️ Safety Features
Ratings
Atv Safety:
Adherence to ATVA/ANSI safety standards is paramount; manual provides guidance on safe operation and maintenance.
Active Features
Throttle Limiter:
Manual covers adjustment and inspection of throttle limiter systems if applicable
Passive Features
Hand Guards:
Installation, inspection, and maintenance of handlebar and hand guards
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - No infotainment system present).
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV design).
Connectivity
Connectivity Options:
N/A (Basic utility ATV design).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually; refer to manual for precise intervals based on usage.
Air Filter Cleaning:
Regular checks and cleaning/replacement, especially in dusty conditions, detailed in the manual.
Spark Plug Inspection:
Recommended at regular intervals for optimal performance.
Fluid Specifications
Engine Oil Type:
Yamaha recommends Yamalube 4 (or equivalent SAE 10W-30 or 20W-40) API SG or higher. Specific viscosity may vary by temperature. Consult manual.
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.8-2.0 quarts with filter change).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Consult manual for specific recommendations.
Gear Oil Type:
Refer to manual for specific gear oil specifications.
Coolant Type:
Permanent type antifreeze/coolant (ethylene glycol-based), 50/50 mix with distilled water. Consult manual for specific type.
Known Issues
Common Wear Items:
Brake pads, tires, CV boots, wheel bearings, drive belts (CVT) are common wear items addressed in maintenance and replacement sections.
Carburetor Clogging:
Can occur with infrequent use or stale fuel; manual provides cleaning and rebuilding instructions.
Electrical Connector Corrosion:
Possible in wet environments; manual details inspection and cleaning of electrical connections.
📚 Vehicle History
Brand Heritage
Yamaha Atv History:
Yamaha has a long-standing reputation for producing robust and reliable ATVs, often pioneering features and design.
Model Evolution
Wolverine Lineage:
The Wolverine line typically represents Yamaha's sport-utility ATV offering, known for its versatility and capable performance in various terrains.
Production
Manufacturing Era:
The 2003-2009 period represents a significant era for this model, reflecting advancements in ATV technology during that time.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Yamaha often receives accolades for ATV reliability and performance, though specific model awards may vary.
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