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2008-2011 Yamaha WR250 Service Repair Manual

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This manual covers the WR250R and WR250X models produced between 2008 and 2011. These versatile motorcycles are known for their robust engineering, offering a capable platform for both off-road adventures...
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UGS: 130271
2008-2011 Yamaha WR250 Service Repair Manual
This manual covers the WR250R and WR250X models produced between 2008 and 2011. These versatile motorcycles are known for their robust engineering, offering a capable platform for both off-road adventures and daily commuting. Featuring a liquid-cooled, 4-stroke, 250cc single-cylinder engine with fuel injection and a 6-speed transmission, the WR250R and WR250X provide a reliable and enjoyable riding experience. The heritage in off-road performance is evident in these models, which were praised for their lightweight chassis and balanced capabilities in reviews. This comprehensive service repair manual provides detailed information essential for the maintenance, diagnostics, and repair of your WR250R or WR250X. It covers all major systems, including general information, specifications, periodic checks and adjustments, chassis, engine, cooling, fuel, and electrical systems. The manual includes step-by-step procedures for maintenance, troubleshooting common issues, and reassembly, making it an invaluable resource for owners and technicians alike. With clear instructions and high-quality diagrams, this manual empowers users to perform servicing and repairs effectively, ensuring the longevity and optimal performance of their motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250R / WR250X
Codes
Engine Code:
4SP (common for 250cc Yamaha off-road engines of this era)
Generation
Production Years:
2008-2011
👋 Introduction
Market Position
Target Audience:
Owners of 2008-2011 Yamaha WR250R and WR250X motorcycles seeking to perform maintenance, repairs, and diagnostics.
Competitive Analysis
Value Proposition:
Provides detailed, step-by-step instructions and high-quality diagrams, enabling users to save money on servicing and repairs by performing work themselves.
Key Features
Delivery Method:
Instant download, eliminating shipping costs and delays.
📋 Manual Details
Coverage Areas
Covered Models And Years:
2008, 2009, 2010, 2011 Yamaha WR250R, WR250X (including specific sub-models like RXL, RXLC, XXL, XXLC, RZCL, RZL, XZCW, XZW, RACL, RAL, XACW, XAW)
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual (Comprehensive)
Language
Language:
English
Format
File Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Covered Systems:
General Information, Specifications, Periodic Checks and Adjustments, Chassis, Engine, Cooling System, Fuel System, Electrical System, Troubleshooting
Procedures Included
Included Procedures:
Maintenance, Diagnostics, Repair, Reassembly, Adjustments, Troubleshooting common issues.
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics, covering everything from routine maintenance to in-depth engine and electrical system repairs.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder
Performance
Displacement:
250cc
Fuel System
Fuel Induction:
Fuel Injection (specifics on injector type and throttle body size would be in the manual)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Optional
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Specific gear ratios for each gear will be detailed in the manual, crucial for performance tuning and diagnosis.
📐 Dimensions
Exterior
Wheelbase:
Varies slightly by model (WR250R typically ~56.7 inches, WR250X ~56.5 inches - precise values in manual)
Weights
Wet Weight:
Approx. 291 lbs (WR250R) / 293 lbs (WR250X) - exact specifications in manual.
🛡️ Safety Features
Ratings
Safety Features Mention:
While specific safety ratings are less common for off-road motorcycles, the manual would cover braking system diagnostics, lighting circuits, and general safe operating procedures.
Active Features
Braking System Front:
Hydraulic disc brake (specific rotor diameter, caliper type, and pad material details in manual)
Passive Features
Lighting System:
12V electrical system with headlamp, taillight, brake light, and turn signals (where equipped).
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, clock, fuel gauge, and various warning lights.
Driver Assistance
ABS:
ABS was not a standard or widely available option on these models during this period.
Connectivity
Diagnostic Ports:
The manual would detail the location and use of diagnostic connectors for fault code retrieval and data monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months, with specific intervals for engine oil, filter, and spark plug detailed in the manual.
Valve Adjustment Interval:
Typically around 10,000-20,000 km, but precise intervals for shim inspection and adjustment are critical and provided in the manual.
Air Filter Cleaning:
Regular checks and cleaning, especially in dusty conditions, with specific intervals for replacement provided.
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent API SG or higher, SAE 10W-40 or 20W-50 depending on temperature) - exact specification in manual.
Coolant Type:
Permanent type antifreeze coolant (50% solution) - specific Yamaha part numbers or equivalents will be listed.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, air filter, wheel bearings are common wear items. The manual will guide on inspection and replacement.
Fuel System Maintenance:
The manual would detail cleaning of the fuel injector, checking the fuel pump screen, and throttle body cleaning procedures.
📚 Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long and distinguished history in off-road and dual-sport motorcycles, with the WR series representing a lineage of performance and reliability.
Model Evolution
Wr250 Development:
The WR250R and WR250X were introduced to offer a more street-legal and user-friendly dual-sport experience compared to their pure motocross counterparts, with fuel injection being a key technological advancement for this generation.
Production
Manufacturing Location:
Typically manufactured in Japan or Southeast Asia.
🏆 Awards & Recognition
Recognitions
Dual Sport Segment Acclaim:
The WR250R/X models were generally well-received in reviews for their balance of off-road capability and street manners, often praised for their lightweight chassis and reliable fuel-injected engine.
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