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Yamaha WR250 WR250FR 2000-2009 Service Repair Manual

$16.99
$16.99
This manual covers the WR250 and WR250FR models produced between 2000 and 2009. Known for its robust engineering and reliable performance, the WR250 series offers a potent blend of off-road...
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Taper: Motorcycle
Distributeur:
Yamaha
UGS: 146348
Mots clés: 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Marine Motorcycle Sterndrive WR250 WR250FR Yamaha
Yamaha WR250 WR250FR 2000-2009 Service Repair Manual
This manual covers the WR250 and WR250FR models produced between 2000 and 2009. Known for its robust engineering and reliable performance, the WR250 series offers a potent blend of off-road capability and versatility, making it a popular choice for trail riding and dual-sport adventures. The heritage in off-road motorcycling is evident in the WR250's design, which emphasizes rider control, durability, and a responsive power delivery from its liquid-cooled, 4-stroke engine. This comprehensive service and repair manual provides factory-level detail for all aspects of the WR250 and WR250FR. It includes extensive coverage of engine overhaul, transmission systems, fuel and electrical systems, suspension, brakes, and chassis components. With step-by-step repair procedures, critical technical specifications, torque values, and clear illustrations, this manual is an indispensable resource for professional technicians and advanced DIY enthusiasts seeking to maintain, diagnose, and repair their vehicles.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250
Sub Model:
WR250FR
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Product Name:
Yamaha WR250 WR250FR 2000-2009 Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Professional technicians and advanced DIY enthusiasts
Value Proposition:
Provides factory-level repair and maintenance information, empowering owners to perform complex tasks
Competitive Analysis
Comparison To Paper:
Functionally identical to paper manuals, offering the advantage of instant access and portability
Availability:
Often more comprehensive than manuals found in retail stores, potentially including factory-specific data
Key Features
Feature 1:
Step-by-step repair procedures
Feature 2:
Critical specifications and tolerances
Feature 3:
Detailed illustrations and diagrams
Feature 4:
Maintenance schedules and procedures
Feature 5:
Disassembly, assembly, cleaning, and reinstallation guidance
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive service and repair for Yamaha WR250 and WR250FR models
Model Year Scope:
2000 through 2009
Page Count
Estimated Page Count:
Extensive (typically 500+ pages for this type of manual)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, diagnostics, tuning, top-end, bottom-end, cooling system
Transmission:
Clutch, gearbox, shifting mechanisms, internal components, maintenance, repair
Fuel System:
Carburetor (likely Keihin FCR or similar), fuel pump, fuel lines, fuel tank, fuel filter, tuning
Electrical System:
Ignition system, lighting, charging system, battery, starter motor, wiring diagrams, troubleshooting
Suspension:
Front forks (e.g., upside-down), rear shock absorber, linkage, adjustments, seal replacement, oil changes
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake fluid, pad replacement, bleeding
Chassis And Frame:
Frame inspection, fork guards, swingarm, chain and sprockets, wheel bearings, steering head bearings
Bodywork:
Plastics, seat, fuel tank cover, fenders, graphics, removal and installation
Lubrication System:
Oil change procedures, oil filter replacement, oil specifications, crankcase lubrication
Cooling System:
Radiator, coolant, hoses, water pump, thermostat, bleeding the system
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, chain lubrication, bolt torquing
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, common issues
Repair:
Detailed step-by-step instructions for component repair and replacement
Disassembly And Assembly:
Complete breakdown and reassembly of all major and minor vehicle components
Cleaning And Reinstallation:
Specific procedures for cleaning parts during disassembly and proper reinstallation
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY mechanics
Diagnostics:
In-depth diagnostic procedures, including electrical troubleshooting and mechanical checks
Specifications:
Critical torque values, tolerances, adjustments, and fluid capacities
Illustrations And Diagrams:
Includes clear illustrations, exploded views, and detailed wiring diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unarchiver)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve
Displacement:
250cc (Specific bore and stroke would be detailed in manual)
Bore X Stroke:
Details provided in manual
Compression Ratio:
Details provided in manual
Performance
Horsepower:
Approx. 30-35 HP (Varies slightly by year/tune, specific figures in manual)
Torque:
Details provided in manual
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin FCR series, specific model in manual)
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Lubrication System
Oil Type:
Yamalube or equivalent motorcycle-specific 4-stroke oil (Viscosity and API rating in manual)
Cooling System
Coolant Type:
Permanent anti-freeze coolant (Ethylene Glycol based, specific mix ratio in manual)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multiple disc
Gear Ratios:
Specific ratios for each gear provided in manual
Features
Drive System:
Chain drive
Transmission Oil Type:
Yamalube or equivalent motorcycle gear oil (API GL-4, SAE 10W-30 or similar, specified in manual)
📐 Dimensions
Exterior
Length:
Details specific to each model year in manual
Width:
Details specific to each model year in manual
Height:
Details specific to each model year in manual
Weights
Dry Weight:
Approx. 235-245 lbs (107-111 kg) (Varies by year, specific figure in manual)
Wet Weight:
Details in manual
Fuel Capacity:
Approx. 2.1 gallons (8.0 L) (Check manual for exact year)
Wheels And Tires
Front Tire Size:
80/100-21 51M (Typical, check manual)
Rear Tire Size:
110/100-18 64M (Typical, check manual)
Wheel Type:
Spoked, Aluminum Rims
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to off-road motorcycles in the same way as passenger vehicles. Focus is on rider safety through design and maintenance.
Active Features
Active Safety:
Powerful braking system, agile handling, responsive throttle
Passive Features
Passive Safety:
Durable frame construction, protective plastics, rider control aids
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is an off-road/dual-sport motorcycle, focus is on functionality, not infotainment)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control typical for this era/model type)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 1000-1500 miles or annually, whichever comes first. Shorter intervals for hard use.
Air Filter Cleaning:
Regular checks and cleaning, especially in dusty conditions. Details in manual.
Chain Maintenance:
Lubrication and tension adjustment every 300-500 miles. Refer to manual for exact procedure and tension spec.
Spark Plug Replacement:
Refer to manual, typically every 3000-5000 miles or as needed based on condition.
Valve Clearance Check:
Refer to manual, typically every 6000-8000 miles or based on symptoms.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.2-1.3 L (Check manual for exact specification and fill level)
Brake Fluid Type:
DOT 4 recommended (Consult manual for specific Yamaha recommendation)
Coolant Capacity:
Approx. 0.7-0.8 L (Check manual for exact specification)
Known Issues
Common Issues:
Carburetor tuning can be sensitive to altitude/temperature, clutch wear with aggressive use, potential for fork seal leaks if not maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing high-performance off-road motorcycles, including the renowned YZ and WR series.
Model Evolution
Evolution Summary:
The WR250 series has evolved to become a capable off-road and dual-sport platform, blending performance with usability. The FR designation typically indicates specific features or regional variants.
Production
Production Period:
2000-2009 for this specific generation covered by the manual.
🏆 Awards & Recognition
Recognitions
Recognitions:
The WR250 series is generally well-regarded within the off-road and dual-sport community for its performance and reliability.
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