This manual covers the XP500 Tmax maxi-scooter produced for the 2001, 2002, and 2003 model years. The XP500 Tmax is renowned for its innovative design, blending the practicality of a scooter with the performance and handling characteristics of a motorcycle. Its 499 cc parallel-twin engine, liquid-cooled and featuring DOHC and fuel injection, provides robust power delivery. The automatic CVT transmission ensures a smooth riding experience, making it a versatile choice for both commuting and longer journeys. The legacy in engineering excellence is evident in the Tmax's reliable performance and forward-thinking design, which pioneered the maxi-scooter segment.
This comprehensive Workshop Service Manual / Repair Manual, written in English, provides detailed guidance for owners and professional technicians. It covers a wide array of systems including the engine, transmission, fuel, ignition, lubrication, exhaust, cooling, brake, suspension, steering, and electrical systems, as well as bodywork and fairings. The manual includes procedures for routine maintenance, tune-ups, diagnostics, troubleshooting, component removal and installation, and assembly/disassembly. Safety precautions and the use of specialized tools are also highlighted. With 393 pages of detailed information, this manual is an essential resource for maintaining and repairing your XP500 Tmax, enabling cost-effective upkeep and informed servicing.
Model Years Covered:
2001, 2002, 2003
Vehicle Type:
Maxi-scooter
Target User:
Owners and technicians seeking detailed repair and maintenance information for the Yamaha XP500 Tmax (2001-2003).
Manual Value Proposition:
Offers the same level of detail as authorized dealer service department manuals, enabling cost savings and informed maintenance.
Safety Emphasis:
Highlights safety precautions (WARNING, CAUTION, NOTE) and the importance of proper tools like torque wrenches.
Comprehensive Coverage:
Yes
Manual Type:
Workshop Service Manual / Repair Manual
Transmission Overhaul:
Yes
Bodywork And Fairings:
Yes
Diagnostic Procedures:
Yes
Troubleshooting Guides:
Yes
Component Removal And Installation:
Yes
Assembly And Disassembly:
Yes
Special Tool Identification:
Yes
Depth Of Coverage:
Comprehensive (from routine maintenance to full engine/transmission rebuilds)
User Level:
Professional Mechanical Technicians and Knowledgeable DIY enthusiasts
Delivery Method:
Electronic Delivery via Email (Fast and Free)
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, parallel-twin
Bore X Stroke:
66.0 mm x 73.0 mm
Engine Management:
Fuel Injection (specific system details would be within the manual)
Horsepower Approximate:
Approx. 43.5 hp @ 7500 rpm (for reference, specific figures in manual)
Torque Approximate:
Approx. 45.1 Nm @ 6000 rpm (for reference, specific figures in manual)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
15 Liters (for reference, specific figures in manual)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal clutch
Gear Reduction:
Details covered within manual
Overall Length:
2235 mm (for reference, specific figures in manual)
Overall Width:
775 mm (for reference, specific figures in manual)
Overall Height:
1380 mm (for reference, specific figures in manual)
Dry Weight:
220 kg (for reference, specific figures in manual)
Wet Weight:
Approx. 240 kg (for reference, specific figures in manual)
Weight Distribution:
Details covered within manual
Crash Test Ratings:
N/A (Motorcycle/Scooter category)
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Hydraulic disc brake
ABS Availability:
Optional on some models/regions (specifics within manual)
Lighting System:
Halogen headlights, LED taillight (details in manual)
Dashboard Display:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meter (details in manual).
ABS Option:
Anti-lock Braking System (ABS) was an optional feature on some later models or variants.
Diagnostic Ports:
OBD-II or proprietary diagnostic connectors for fault code retrieval (details in manual).
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 km)
Air Filter Replacement:
Refer to manual for specific intervals
Spark Plug Replacement:
Refer to manual for specific intervals
Engine Oil Type:
Refer to manual for exact Yamaha specifications (e.g., Yamalube 10W-40 Semi-Synthetic)
Engine Oil Capacity:
Refer to manual for exact capacity (approx. 2.4 Liters with filter change)
Coolant Type:
Ethylene glycol-based antifreeze with demineralized water (specific ratio in manual)
Brake Fluid Type:
DOT 4 (refer to manual for confirmation)
Common Wear Items:
CVT belt, brake pads, tires, suspension components.
Potential Electrical Gremlins:
While generally reliable, older wiring harnesses or connections may require inspection and cleaning, as detailed in the manual.
Fuel Injection Cleaning:
Periodic cleaning of fuel injectors may be recommended for optimal performance.
Yamaha Motorcycle Legacy:
Yamaha has a long-standing reputation for producing high-performance and reliable motorcycles and scooters.
Tmax Introduction Impact:
The Tmax pioneered the 'maxi-scooter' segment, blending scooter convenience with motorcycle performance and handling.
Manufacturing Location:
Japan (Primary)
Segment Recognition:
The Tmax is widely recognized as a groundbreaking and highly capable maxi-scooter, setting benchmarks for performance and comfort in its class.