2001 Yamaha XP500(N) TMAX Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

24 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 144260

Mots clés: 2001 Motorcycle Motorcycles TMAX XP500 XP500 TMAX Yamaha

Variantes de produits

Description

This manual covers the TMAX XP500(N) model, first introduced in 2001. Renowned for its revolutionary blend of scooter practicality and motorcycle-like riding dynamics, the TMAX set a new benchmark in the maxi-scooter segment. Its sporty handling, powerful 499cc parallel-twin engine, and robust chassis offer a unique and engaging riding experience. This model is designed for riders seeking performance and versatility in their urban and touring commutes, distinguishing itself from competitors with its sporty handling and potent engine. This comprehensive Service Repair Manual in English provides detailed guidance for the maintenance and repair of your TMAX. It covers essential areas including full engine overhaul, cooling system service, fuel system maintenance, and the electrical system with specific wiring diagrams for Europe and Oceania. The manual also details chassis components such as suspension, brakes, and wheels, alongside routine maintenance procedures, troubleshooting, and repair instructions for all major components. Its depth makes it an invaluable resource for both DIY enthusiasts and professional mechanics.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Model Variant:

XP500(N)

Year:

Codes

Chassis Code:

XP500N

👋 Introduction

Market Position

Category:

Maxi-scooter, sport scooter

Competitive Analysis

Competitors:

Early 2000s maxi-scooters from manufacturers like Honda (Silver Wing), Suzuki (Burgman), and Aprilia (Leonardo).

Key Features

Unique Selling Points:

Sporty handling and performance for a scooter, motorcycle-like riding dynamics, powerful 500cc engine.

📋 Manual Details

Coverage Areas

Regions Covered:

Europe (EUR), Oceania (OCE)

Page Count

Estimated Page Count:

Refer to original manual for exact count, but comprehensive coverage implies significant depth.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, diagnosis, and tuning procedures for the 500cc engine.

Cooling System:

Detailed instructions on coolant, radiator, fan, and thermostat service.

Fuel System:

Comprehensive coverage of carburetors, fuel lines, and fuel pump system.

Electrical System:

Wiring diagrams for EUR and OCE, ignition system, lighting, battery, starter, and charging system.

Chassis:

Suspension (front forks, rear shock), steering, brakes, wheels, and tires.

Procedures Included

Maintenance:

Periodic checks, adjustments, lubrication, filter replacement, and fluid changes.

Troubleshooting:

Systematic diagnostic procedures and common issue resolution.

Repair:

Step-by-step instructions for disassembly, assembly, and repair of all major components.

Technical Depth

Depth:

Suitable for both DIY enthusiasts and professional mechanics, covering routine maintenance to complex engine and electrical repairs.

📊 Manual Specifications

File Format

Compatibility:

All PC-based Windows operating systems and Mac.

Print Quality

Resolution:

High resolution, ensuring clear and legible printed pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Delivery

Delivery Method:

Instant download link available on checkout page.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, parallel-twin

Displacement:

499cc

Performance

Bore X Stroke:

66.0 mm x 73.0 mm

Compression Ratio:

9.1:1 (typical for this era)

Fuel Delivery:

Carburetor (likely Mikuni BSR32 x 2, though specific model may vary)

Spark Plug Type:

NGK CR8E (or equivalent)

Engine Oil Type:

Yamaha recommends API SG or higher, SAE 10W-40, or SAE 20W-50 based on temperature. Check manual for specific viscosity.

Engine Oil Capacity:

Approximately 2.2 L (2.3 US qt) with filter change. Check manual for exact capacity.

🔧 Transmission

Standard

Transmission Type:

Automatic, CVT (Continuously Variable Transmission)

Drive Type:

Belt drive to rear wheel

Features

Clutch Type:

Automatic centrifugal clutch

📐 Dimensions

Exterior

Overall Length:

Approx. 2,235 mm (88.0 in)

Overall Width:

Approx. 775 mm (30.5 in)

Overall Height:

Approx. 1,420 mm (55.9 in)

Weights

Dry Weight:

Approx. 216 kg (476 lbs)

Wet Weight:

Approx. 228 kg (503 lbs)

Fuel Tank Capacity:

14 L (3.7 US gal)

🛡️ Safety Features

Ratings

Safety Features:

Integrated braking system (front and rear), large disc brakes, robust chassis for stability.

Active Features

Braking System:

Front: Dual hydraulic disc; Rear: Hydraulic disc. Specific caliper and disc sizes detailed in manual.

Passive Features

Lighting:

Halogen headlight, LED tail light, turn signals.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, tachometer, fuel gauge, odometer, trip meter, clock, coolant temperature warning light.

Driver Assistance

Features:

None typical for this era of scooter.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 km (3,000 miles) or annually. Consult manual for precise interval based on usage.

Air Filter Replacement:

Check every 5,000 km (3,000 miles), replace as needed. Specific interval in manual.

Spark Plug Replacement:

Typically every 10,000-15,000 km (6,000-9,000 miles). Consult manual for specific interval.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, 50% mixture with distilled water. Refer to manual for exact type.

Brake Fluid Type:

DOT 4 recommended. Check manual for specific type and grade.

Known Issues

Common Wear Items:

CVT belt wear, starter motor brushes, brake pads, tires. Manual provides diagnostics for these.

Typical Maintenance Tasks:

Carburetor synchronization, valve clearance adjustment (less frequent on this model), final drive oil change.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, renowned for motorcycles and advanced engineering.

Model Evolution

Introduction Year:

The TMAX was first introduced in 2001, revolutionizing the maxi-scooter segment with its sports-bike like handling and performance.

Production

Manufacturing Location:

Japan (typically for Yamaha's premium models)

🏆 Awards & Recognition

Recognitions

Market Impact:

Highly acclaimed at launch for its blend of scooter practicality and motorcycle performance, setting a new benchmark in the maxi-scooter segment.