2004 Yamaha XT 660 RX Workshop Service Repair Manual Download PDF

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Basic Information Identification Make: Yamaha Model: XT 660 RX Year: 2004 Introduction Market Position Target Audience: DIY motorcycle enthusiasts, independent repair shops, and motorcycle owners seeking to perform their own...

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Mots clés: 2004 Motorcycle Motorcycles XT 660 RX XT Models Yamaha

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Description

Basic Information
Identification
Make:	Yamaha
Model:	XT 660 RX
Year:	2004

Introduction
Market Position
Target Audience:	DIY motorcycle enthusiasts, independent repair shops, and motorcycle owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Manual Advantage:	Provides detailed, step-by-step instructions and diagrams that often surpass the complexity and detail found in basic owner's manuals, enabling owners to tackle a wider range of repair tasks.
Key Features
Searchability Benefit:	The searchable PDF format allows users to quickly locate specific information, saving time during diagnosis and repair.
Comprehensiveness:	Covers virtually all aspects of the vehicle's mechanical and electrical systems, from routine maintenance to major overhauls.

Manual Details
Coverage Areas
Systems Covered:	General Information, Specifications, Periodic Inspections and Adjustments, Carburetors, Chassis, Engine System, Cooling System, Fuel System, Electrical System, Troubleshooting
Page Count
Estimated Page Count:	Varies by specific manual edition, typically 500+ pages for a comprehensive workshop manual
Manual Type
Manual Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	PDF (Downloadable)

Manual Coverage
Systems Covered
Engine Mechanical:	Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder head, valves, piston, connecting rod, crankshaft, and camshaft.
Fuel System:	Carburetor overhaul, adjustment, jetting specifications, fuel tank inspection, fuel line routing, and fuel pump (if applicable) diagnostics.
Cooling System:	Radiator inspection, coolant replacement, fan operation, thermostat testing, and troubleshooting of leaks or overheating.
Electrical System:	Wiring diagrams, ignition system testing (spark plug, coil, CDI), lighting system checks, battery maintenance, starter motor operation, and fuse/relay identification.
Chassis Components:	Front fork suspension service, rear shock absorber inspection and adjustment, wheel bearing maintenance, steering head bearing adjustment, and brake system overhaul.
Procedures Included
Routine Maintenance:	Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment, and brake pad inspection.
Troubleshooting:	Systematic diagnostic procedures for common problems, including no-start conditions, poor performance, electrical faults, and brake issues.
Component Overhaul:	Detailed instructions for the disassembly, cleaning, inspection, repair, and reassembly of major components such as the engine, carburetor, and brake calipers.
Technical Depth
Diagnostic Level:	Advanced diagnostics, including electrical troubleshooting with multimeter usage and component testing.
Rebuild Capability:	Comprehensive instructions for complete engine rebuilds and major component overhauls.

Manual Specifications
File Format
File Format:	PDF
Searchability:	Searchable text for quick information retrieval.
Print Quality
Print Quality Recommendation:	High-resolution graphics and clear text for easy readability when printed.
Binding Type
Binding Type:	N/A (Digital Download - PDF)
Paper Type
Paper Type:	N/A (Digital Download - PDF)

Engine Specifications
Primary Engine
Engine Type:	Single-cylinder, 4-stroke, SOHC, 4-valve
Displacement:	660 cc
Bore X Stroke:	100.0 mm x 84.0 mm
Compression Ratio:	10.0:1
Performance
Horsepower Estimate:	Approximately 47-48 HP (figures can vary slightly by region/tuning)
Torque Estimate:	Approximately 57-59 Nm (figures can vary slightly by region/tuning)
Fuel System
Fuel Delivery:	Carburetor (likely Mikuni BSR33).
Fuel Type:	Unleaded gasoline
Lubrication
Oil Type:	API SG or higher, SAE 10W-40 motorcycle specific oil recommended.
Oil Capacity:	Approximately 2.4 liters (with filter change).

Transmission
Standard
Transmission Type:	5-speed constant mesh
Optional
Optional Transmission:	N/A
Features
Clutch Type:	Wet, multiple-disc
Final Drive:	Chain drive

Dimensions
Exterior
Overall Length:	Approx. 2,235 mm (varies slightly by specific model variant)
Overall Width:	Approx. 830 mm (varies slightly by specific model variant)
Overall Height:	Approx. 1,205 mm (varies slightly by specific model variant)
Weights
Dry Weight:	Approx. 177 kg (varies slightly by specific model variant)
Fuel Tank Capacity:	Approx. 15 liters
Chassis
Front Suspension Type:	Telescopic fork
Rear Suspension Type:	Swingarm (monoshock)
Front Tire Size:	90/90-21M/C 54S
Rear Tire Size:	130/80-17M/C 65S

Safety Features
Ratings
Safety Ratings:	N/A (Motorcycle safety is evaluated differently than cars, focus is on design and component reliability)
Active Features
Braking System:	Front: Disc brake, Rear: Disc brake
Lighting:	Halogen headlight, LED taillight, turn signals.

Technology Features
Infotainment
Infotainment Features:	N/A (Basic motorcycle instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator).
Driver Assistance
Driver Assistance Features:	N/A (No electronic rider aids like ABS or traction control on this model variant).
Connectivity
Connectivity Features:	N/A

Maintenance
Service Intervals
Engine Oil Change:	Every 5,000 km or 6 months, whichever comes first.
Air Filter Inspection:	Every 5,000 km or 6 months. Clean/replace as needed.
Spark Plug Replacement:	Every 10,000 km or 12 months.
Chain Lubrication Adjustment:	Every 1,000 km or after washing/riding in rain.
Brake Fluid Check:	Every 5,000 km or 6 months. Replace every 2 years.
Fluid Specifications
Coolant Type:	Yamaha-approved ethylene glycol-based antifreeze (50% mixture with distilled water).
Brake Fluid Type:	DOT 4
Known Issues
Potential Issues:	Some owners have reported potential issues with the fuel pump relay, stator output at higher mileage, and carburetor jetting sensitivity to altitude or modifications. The manual provides diagnostic steps for these.

Vehicle History
Brand Heritage
Yamaha Legacy:	Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation and performance across various genres, including off-road and dual-sport.
Model Evolution
Xt Series:	The XT series has a long-standing reputation for versatility and off-road capability. The XT660 lineage introduced modern features and performance to this lineage.
Production
Model Generation:	The 2004 XT660R (and its variants like the RX) represents a significant update in the XT660 family, often featuring fuel injection in later models, though the 2004 model is likely carbureted.

Awards & Recognition
Recognitions
Model Awards:	The XT660R and its variants are generally well-regarded in the adventure and dual-sport motorcycle community for their robustness and off-road prowess, rather than specific awards.