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Yamaha Xv-250 Virago 1988-2009 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Model Nickname: Virago 250 Generation Generation Identifier: XV250 Gen 1 Codes Chassis Code Primary: 3AJ Engine Code Primary: 3LW 👋 Introduction...
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Taper: Motorcycle
Distributeur:
UGS: 459939
Yamaha Xv-250 Virago 1988-2009 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV250 Virago
Model Nickname:
Virago 250
Generation
Generation Identifier:
XV250 Gen 1
Codes
Chassis Code Primary:
3AJ
Engine Code Primary:
3LW
👋 Introduction
Market Position
Vehicle Segment:
Lightweight Cruiser Motorcycle
Target Demographic:
Entry-level riders, urban commuters, those seeking a stylish, manageable cruiser
Competitive Analysis
Key Competitors:
Honda Shadow 400, Kawasaki Vulcan 500, Suzuki Intruder 250 (specific regional competition may vary)
Key Features
Design Philosophy:
Classic American cruiser styling with Japanese engineering reliability
Engine Configuration Highlight:
V-twin engine, known for its character and torquey delivery
Accessibility For Riders:
Low seat height and manageable weight make it beginner-friendly
📋 Manual Details
Coverage Areas
Covered Model Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Region Of Origin:
Japan (primary engineering), Global distribution
Page Count
Estimated Page Count:
350-450
Manual Type
Manual Category:
Workshop Service Manual (WSM)
Manual Scope:
Comprehensive repair and maintenance
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (disassembly, assembly, inspection, tuning)
Fuel System:
Yes (carburetor, fuel pump, lines, tank)
Ignition System:
Yes (CDI, ignition coils, spark plugs, timing)
Cooling System:
Yes (air cooling system components)
Transmission Drivetrain:
Yes (clutch, gearbox, final drive)
Suspension System:
Yes (front forks, rear shock absorber, linkages)
Braking System:
Yes (front disc, rear drum, hydraulic system)
Electrical System:
Yes (wiring diagrams, lighting, battery, charging system)
Chassis Frame:
Yes (frame inspection, components)
Bodywork Trim:
Yes (fenders, fuel tank, seat, handlebars)
Procedures Included
Routine Maintenance:
Yes (oil changes, filter replacement, chain adjustment)
Troubleshooting Diagnostics:
Yes (fault finding, symptom analysis)
Component Overhaul:
Yes (engine, transmission, carburetor rebuilds)
Wiring Diagram Interpretation:
Yes (detailed schematics)
Torque Specifications:
Yes (critical fastener tightening values)
Technical Depth
Diagnostic Level:
Advanced (including electrical diagnostics and component testing)
Rebuild Scope:
Complete (from minor adjustments to full engine and gearbox rebuilds)
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, high-resolution scans
Print Quality
Print Readability:
Excellent (clear text and diagrams)
Binding Type
Physical Format If Applicable:
N/A (Digital PDF)
Paper Type
Physical Format Paper Type If Applicable:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, SOHC, 2 valves per cylinder
Displacement:
249 cc (249cc)
Bore X Stroke:
54.0 mm x 54.5 mm
Compression Ratio:
10.0:1
Cooling Method:
Air-cooled
Performance
Horsepower Estimated:
20-22 hp @ 7,500 rpm (approximate, varies by market and year)
Torque Estimated:
19-20 Nm @ 6,000 rpm (approximate, varies by market and year)
Fuel System
Carburetor Type:
Dual Mikuni VM24SS or similar (specific model may vary)
Fuel Delivery:
Carburetor
Fuel Tank Capacity:
12 Liters (3.17 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
2,150 mm (84.6 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,055 mm (41.5 in)
Wheelbase:
1,485 mm (58.5 in)
Seat Height:
710 mm (28.0 in)
Weights
Dry Weight:
146 kg (321.9 lbs)
Wet Weight Estimated:
156 kg (343.9 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not subject to automotive crash testing standards)
Active Features
Braking System Type:
Front: Disc brake; Rear: Drum brake
Passive Features
Lighting System:
Halogen headlight, LED taillight and indicators (depending on specific market/year)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle, no advanced infotainment)
Driver Assistance
Rider Aids:
None (This model predates most modern electronic rider aids)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or 6-12 months (refer to manual for exact specification)
Air Filter Inspection:
Every 3,000-6,000 km
Spark Plug Replacement:
Every 10,000-12,000 km
Valve Clearance Check:
Every 10,000-15,000 km (critical for V-twin performance)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE or SF (check manual for precise recommendation)
Engine Oil Capacity:
Approximately 1.8-2.0 Liters (with filter change)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Coolant Type:
N/A (Air-cooled)
Known Issues
Carburetor Tuning:
Carburetors can become gummed up over time, leading to hard starting or rough idle. Regular cleaning and adjustment are recommended.
Cam Chain Tensioner:
Some models may experience wear on the cam chain tensioner, leading to a rattling noise from the engine. This is addressed in the manual.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent faults, particularly on older models. Wiring diagrams in the manual are essential.
Clutch Wear:
Clutch plates can wear over time, especially with aggressive riding. The manual details clutch inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation and performance across various segments.
Model Evolution
Xv250 Lineage:
The XV250 Virago, introduced in 1988, built upon Yamaha's Virago cruiser line, offering a smaller, more accessible displacement for riders.
Design Updates:
While the core design remained consistent for a long production run, minor updates included cosmetic changes, emission control improvements, and potentially slight variations in components across different model years and markets.
Production
Production Period:
1988 - 2009 (as covered by this manual)
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other Yamaha facilities globally.
🏆 Awards & Recognition
Recognitions
Model Awards:
No major industry awards are typically cited for this specific model, but it was recognized for its value and styling in its segment.
Ratings
Consumer Satisfaction:
Generally positive for reliability and ease of use in its class.
Certifications
Emission Standards:
Complies with relevant emission standards for its production years, with later models likely incorporating catalytic converters or other emission control technologies.
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