Yamaha Xv-700 Virago 1990 Full Service Repair Manual

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UGS: 105076

Mots clés: 1990 Motorcycle Motorcycles Virago Xv-700 Virago Yamaha

Variantes de produits

Description

This manual provides comprehensive guidance for the XV700 Virago, a cruiser motorcycle renowned for its shaft drive, V-twin engine, and classic styling. Produced around 1986-1987, with potential relevance to early XV750 models, this air-cooled 699 cc V-twin motorcycle offers a distinctive riding experience. Its robust engineering, characterized by a 5-speed transmission and steel double-cradle frame, makes it a reliable choice for cruising. This workshop manual is designed to assist owners and technicians in maintaining the integrity and performance of this iconic machine. The scope of this factory service manual is extensive, covering all aspects of repair and maintenance for the XV700 Virago. It details procedures for engine mechanicals, including complete overhauls, valve adjustments, and component inspection. Coverage extends to the fuel system, electrical systems with detailed wiring diagrams and troubleshooting, drivetrain, chassis, suspension, brakes, and bodywork. This manual also includes preventative maintenance schedules, fluid specifications, and diagnostic charts for common issues, ensuring that owners and mechanics have the necessary information to perform all service, repair, and restoration tasks effectively.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV700 Virago

Year:

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Owners seeking to perform DIY maintenance, repairs, and restoration

Competitive Analysis

Competitors:

Honda Shadow, Kawasaki Vulcan, Suzuki Intruder (similar displacement cruisers of the era)

Key Features

Model Appeal:

Shaft drive, V-twin engine, classic cruiser styling

Manual Value Proposition:

Enables cost-effective maintenance and repair, preserves original functionality and aesthetics

📋 Manual Details

Coverage Areas

Coverage Scope:

Full Service and Repair

Page Count

Estimated Page Count:

300-500

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, common for online sales)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, inspection, assembly, disassembly, valve adjustments, timing, compression testing

Fuel System:

Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, tank service

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), lighting, starting system, wiring diagrams, troubleshooting

Drivetrain:

Clutch operation, gearbox inspection and repair, drive shaft/belt maintenance

Chassis Suspension:

Front fork service, rear shock absorber replacement, steering head bearing service, wheel and tire maintenance

Braking System:

Brake caliper service, master cylinder overhaul, brake fluid replacement, pad and shoe replacement

Cooling System:

Radiator, fan, coolant fluid specifications and replacement (if applicable, though Virago 700 is air-cooled, manual might cover related airflow components)

Exhaust System:

Inspection, replacement, and common issues related to mufflers and pipes

Bodywork And Trim:

Instructions for removal, installation, and adjustment of fenders, fuel tank, seat, side covers, and other body panels.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points, spark plug replacement

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, electrical faults

Repair Rebuild:

Detailed step-by-step instructions for component disassembly, repair, and reassembly

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical specifications

Engine Rebuild Procedures:

Detailed instructions for complete engine disassembly, inspection of internal components (pistons, rings, bearings, crank), and reassembly with specified tolerances and torque values.

Electrical Troubleshooting Charts:

Systematic diagnostic flowcharts for common electrical issues, including starting, charging, and ignition problems.

Technical Depth

Depth:

Comprehensive: Covers from basic maintenance to full engine and transmission rebuilds, advanced diagnostics

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High-resolution for clear diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Manual Completeness

Completeness:

Likely a complete factory workshop manual, covering all aspects of repair and maintenance.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, V-twin, 4-stroke

Displacement:

699 cc (699 cubic centimeters)

Bore X Stroke:

72.0 mm x 85.0 mm

Compression Ratio:

9.1:1

Valvetrain:

SOHC, 3 valves per cylinder (2 intake, 1 exhaust)

Ignition System:

Electronic ignition (CDI)

Performance

Horsepower Approx:

Approx. 50-60 HP (at crank)

Torque Approx:

Approx. 55-60 lb-ft (at crank)

Fuel System

Carburetion:

Dual Mikuni BST34 constant velocity carburetors

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

11.4 Liters (3.0 US gallons)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Yamalube 4 (or equivalent SAE 20W-40 API SE/SF)

📐 Dimensions

Exterior

Length:

2235 mm (88.0 in)

Width:

820 mm (32.3 in)

Height:

1135 mm (44.7 in)

Wheelbase:

1565 mm (61.6 in)

Weights

Dry Weight:

203 kg (447.5 lbs)

Wet Weight Approx:

218 kg (480.6 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

Meets applicable DOT and EPA standards for motorcycles of its era

Active Features

Braking System:

Front: Hydraulic disc, Rear: Drum brake

Lighting:

Halogen headlight, taillight, turn signals

Passive Features

Frame Construction:

Steel double-cradle frame

💡 Technology Features

Infotainment

Infotainment System:

N/A (Analog instrumentation, basic electrical systems)

Driver Assistance

Assistance Features:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months

Spark Plug Replacement:

Every 8,000 km (5,000 miles) or 12 months

Valve Adjustment:

Every 12,000 km (7,500 miles)

Air Filter Cleaning:

Every 4,000 km (2,500 miles)

Fluid Specifications

Engine Oil Capacity:

3.4 Liters (3.6 US quarts) with filter change

Brake Fluid Type:

DOT 3 or DOT 4

Final Drive Oil Type:

Yamalube Gear Oil (or SAE 80 API GL-4)

Coolant Capacity:

N/A (Air-cooled engine)

Known Issues

Common Problems:

Carburetor gumming/fouling, stator failure, regulator/rectifier issues, premature wear on cam chain guides, front fork seal leaks.

Common Issues

Repair Difficulty:

Moderate; requires specialized tools for some engine and carburetor work. Electrical troubleshooting can be complex without a proper manual.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha has a long history of producing innovative and reliable motorcycles across various segments, including sport, touring, and cruisers.

Model Evolution

Virago Lineage:

The Virago line, introduced in the early 1980s, was Yamaha's entry into the V-twin cruiser market, known for its shaft drive and distinctive styling. The XV700 was a key model in this lineup, preceding the larger displacement XV1100.

Production

Production Years:

XV700 Virago produced approximately from 1986-1987. The 1990 model designation likely refers to continued availability or slight updates on a platform established in prior years, though exact 1990 production of the 700cc variant is less common than the 750cc or later 1100cc models. This manual likely covers the 1986-1987 XV700 and may have relevance to early XV750 models.

🏆 Awards & Recognition

Recognitions

Historical Awards:

While specific awards for the 1990 XV700 are not widely documented, the Virago line generally received positive reviews for its styling and V-twin character, contributing to Yamaha's strong market presence in the cruiser segment.