Yamaha XV250 1988-2008 Workshop Service Manual Repair

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The XV250 Virago, also known as the XV250 in some markets, is an entry-level cruiser motorcycle produced from 1988 to 2007. It features a classic V-twin cruiser aesthetic with a...

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Taper: Motorcycle

Distributeur:

UGS: 56761

Mots clés: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Misc Motorcycle Motorcycles XV250 Yamaha

Variantes de produits

Description

The XV250 Virago, also known as the XV250 in some markets, is an entry-level cruiser motorcycle produced from 1988 to 2007. It features a classic V-twin cruiser aesthetic with a low seat height and forward-mounted footpegs, powered by an air-cooled, SOHC V-twin engine with a 5-speed transmission. Renowned for its robust engineering and long-term durability, the XV250 is favored by new riders and those seeking manageable performance and accessible maintenance, offering a blend of classic styling and reliable operation. This comprehensive workshop service manual provides detailed information essential for the maintenance and repair of the XV250 Virago models produced between 1988 and 2008. It covers a wide array of systems including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for routine maintenance, troubleshooting, component replacement, and adjustments. This manual is an invaluable resource for owners, mechanics, and technicians aiming to ensure the longevity and optimal performance of their XV250.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV250 Virago

Alias:

XV250 V-Star (some markets)

Generation

Production Start Year:

Production End Year:

Codes

Chassis Codes:

3LW, 5AJ

👋 Introduction

Market Position

Segment:

Entry-level cruiser motorcycle

Target Audience:

New riders, those seeking a classic styling with manageable performance and accessible maintenance

Competitive Analysis

Competitors:

Honda Shadow VT500/VT600, Kawasaki Vulcan 500, Suzuki Savage LS650 (later models)

Key Features

Styling:

Classic V-twin cruiser aesthetic, low seat height, forward-mounted footpegs

Engine Configuration:

V-twin, air-cooled, SOHC

Transmission:

5-speed constant mesh

Reliability:

Known for robust engineering and long-term durability

Manual Value:

Essential for DIY maintenance and repair, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Years Covered:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Regions Covered:

Global (specifications may vary slightly by market)

Page Count

Estimated Pages:

300-400

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, components, lubrication, cooling, fuel delivery, ignition, exhaust

Transmission:

Clutch, gearbox, final drive, maintenance, repair

Chassis:

Frame, suspension (front fork, rear shock), steering, wheels, tires

Brakes:

Front disc, rear drum brake systems, hydraulic components, servicing

Electrical:

Ignition system, starting system, charging system, lighting, instruments, wiring diagrams

Fuel System:

Carburetor(s), fuel lines, fuel tank, fuel pump (if applicable)

Cooling System:

Air cooling system specifics, engine heat management

Bodywork:

Fenders, fuel tank, seat, side covers, trim, mounting procedures

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment

Troubleshooting:

Diagnosis of common problems, diagnostic flowcharts, fault finding guides

Repair:

Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, electrical system fixes

Adjustment:

Carburetor synchronization, valve clearance, brake adjustments, clutch cable adjustment

Disassembly Assembly:

Detailed procedures for taking apart and reassembling all major vehicle components

Technical Depth

Depth:

Comprehensive: Covers basic servicing to complete engine and transmission rebuilds, advanced electrical diagnostics, and frame-off restorations.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text (typical for professionally created PDFs)

Print Quality

Quality:

High resolution, suitable for printing

Binding Type

Binding:

Not applicable (PDF download)

Paper Type

Paper:

Not applicable (PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, V-twin, Air-cooled, SOHC, 4-valve

Displacement:

234 cc (234cm³)

Bore X Stroke:

49.0 mm x 66.0 mm

Compression Ratio:

10.0:1

Starting System:

Electric starter

Performance

Horsepower:

Approx. 16-18 hp @ 7,500 rpm (market dependent)

Torque:

Approx. 17-19 Nm @ 5,000 rpm (market dependent)

Fuel System

Carburetion:

Dual Mikuni carburetors (e.g., VM24 or similar, subject to revision)

Fuel Tank Capacity:

9.0 Liters (approx. 2.4 US gal)

Fuel Type:

Unleaded gasoline (Octane rating specified by Yamaha)

Fuel Delivery:

Gravity feed (from tank to carburetors)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Primary Drive:

Final Drive:

Chain

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Specific ratios available in manual

Fluid Type:

Yamaha Motorcycle Oil (or equivalent SAE 10W-30 API SE or SF)

📐 Dimensions

Exterior

Length:

2,175 mm (approx. 85.6 in)

Width:

740 mm (approx. 29.1 in)

Height:

1,110 mm (approx. 43.7 in)

Wheelbase:

1,485 mm (approx. 58.5 in)

Ground Clearance:

130 mm (approx. 5.1 in)

Seat Height:

710 mm (approx. 28.0 in)

Weights

Dry Weight:

148 kg (approx. 326 lbs)

Wet Weight:

Approx. 158 kg (348 lbs)

Front Tire Size:

3.00-18 4PR

Rear Tire Size:

130/90-15 M/C 66P

Wheel Type:

Spoked wheels

Wheel Bolt Pattern:

N/A (Motorcycle)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable to motorcycles in the same way as cars.

Active Features

Braking System:

Front: Hydraulic disc; Rear: Drum

Suspension:

Front: Telescopic fork; Rear: Swingarm (Monoshock or Twin Shock depending on exact sub-model/year)

Passive Features

Lighting:

Headlight, tail light, brake light, turn signals

Mirrors:

Standard handlebar-mounted mirrors

💡 Technology Features

Infotainment

System:

N/A (Basic motorcycle instrumentation)

Driver Assistance

Features:

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km or 6 months (whichever comes first), refer to manual for specifics.

Air Filter Cleaning:

Every 6,000 km or 12 months.

Spark Plug Service:

Every 12,000 km or 12 months.

Valve Clearance Check:

Every 12,000 km or 12 months.

Fluid Specifications

Engine Oil Capacity:

1.5 Liters (with oil filter replacement), 1.4 Liters (without oil filter replacement)

Recommended Oil Viscosity:

SAE 10W-30

Fork Oil Type:

Yamaha Fork Oil (or SAE 10W/15W)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Carburetor Issues:

Pilot jet clogging leading to hard starting or poor idling, requiring cleaning and synchronization.

Fuel Petcock:

Diaphragm failure in vacuum-operated petcocks can cause fuel leaks or no fuel flow.

Electrical Connectors:

Corrosion or loose connections in harnesses and switches can lead to intermittent electrical faults.

Cam Chain Tensioner:

While generally robust, older models might benefit from inspection or replacement if chain noise develops.

Part Numbers

Oil Filter Part Number:

Yamaha 5JX-13440-00-00 (or equivalent aftermarket)

Air Filter Part Number:

Yamaha 4X7-14421-00-00 (or equivalent aftermarket)

Spark Plug Part Number:

NGK CR9E (or recommended equivalent)

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation

Heritage:

Renowned Japanese manufacturer with a long history in motorcycles, audio, and marine products. A leader in innovation and performance.

Model Evolution

Virago Lineage:

The XV250 is part of Yamaha's Virago line of V-twin cruisers, known for their accessible size and classic styling. It served as a smaller displacement option.

Production Run:

The XV250 enjoyed a remarkably long production run, indicating its sustained popularity and effective design for its intended market.

Market Changes:

While the core design remained largely consistent, minor updates in emissions, electronics, and styling may have occurred over the years.

Production

Manufacturing Location:

Primarily Japan (and potentially other Yamaha global facilities)

🏆 Awards & Recognition

Recognitions

Awards:

While specific industry awards for the XV250 are not widely documented, its longevity and continued sales success are a testament to its market acceptance and value proposition.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its ease of use, reliability, and classic styling.

Certifications

Certifications:

Compliant with relevant emissions standards for its production years and markets.