Motorcycle Segment:
Cruiser/Custom Motorcycle
Target Audience:
Riders seeking a classic-styled, reliable V-twin cruiser with manageable displacement.
Key Competitors:
Honda Shadow 500/VT500 Custom, Kawasaki Vulcan 500, Suzuki Intruder 500.
Distinctive Styling:
Classic cruiser ergonomics, V-twin engine, teardrop fuel tank, spoked wheels, shotgun exhaust.
Engine Configuration:
Air-cooled V-twin, 70-degree angle.
Drive Type:
Shaft drive, providing low maintenance compared to chain drive.
Engine Service:
Complete overhaul, diagnostics, tuning, component testing, specifications.
Fuel System:
Carburetor service (synchronization, jetting, float adjustment), fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
CDI unit, ignition coils, spark plugs, timing adjustments, troubleshooting.
Transmission And Drivetrain:
Clutch operation and adjustment, gear shifting mechanism, final drive (shaft drive) maintenance.
Brakes:
Front and rear brake system maintenance, caliper service, hydraulic fluid replacement, bleeding procedures.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, switchgear.
Cooling System:
Air cooling system analysis and related components.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, controls, fenders.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication/adjustment (if applicable, though Virago 535 is shaft drive), spark plug checks, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions for various systems.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Technical Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications, performance data.
Special Tool Requirements:
Identification of specialized tools needed for specific repair or maintenance tasks.
Depth Of Coverage:
Comprehensive, covering from basic maintenance to major engine rebuilds and electrical system diagnostics.
Diagnostic Level:
Advanced, includes troubleshooting guides and potential fault finding procedures.
Engine Type:
Four-stroke, V-twin, OHC, 2 valves per cylinder
Displacement:
534 cc (32.6 cubic inches)
Bore X Stroke:
76.0 mm x 58.0 mm
Cooling System:
Air-cooled
Horsepower Rating:
Approx. 45-50 HP @ 7,500 RPM (Manufacturer claims vary slightly)
Torque Rating:
Approx. 32-34 lb-ft @ 6,000 RPM
Carburetor Type:
Dual Mikuni CV (Constant Velocity) carburetors
Fuel Tank Capacity:
9.0 Liters (2.4 US gallons)
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change (if applicable, some models may not have a separate filter but an oil screen).
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Brake Fluid Replacement:
Every 2 years or 24,000 km (15,000 miles).
Valve Clearance Adjustment:
Every 10,000 km (6,000 miles).
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SE or SF, or SAE 20W-40 API SE or SF.
Engine Oil Capacity:
2.4 Liters (2.5 US qt) without filter change; 2.6 Liters (2.7 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Final Drive Oil Capacity:
0.16 Liters (0.17 US qt).
Carburetor Sync:
Carburetors may require synchronization for smooth running and optimal performance, especially after mileage.
Rear Brake Wear:
The drum rear brake can be less effective than modern disc brakes; regular inspection and adjustment are crucial.
Electrical Connections:
Older models can experience corrosion or looseness in electrical connectors, leading to intermittent faults. Thorough inspection is recommended.
Starter Clutch:
Some instances of starter clutch wear have been reported, particularly on higher mileage units.
Clutch Slippage:
Clutch plates can wear over time; symptoms include engine revving without increased speed.
Yamaha Motorcycles:
Yamaha Motor Company, Ltd. has a long and storied history in motorcycle manufacturing, known for innovation and performance across various genres.
Virago Lineup:
The Virago line, introduced in the early 1980s, established Yamaha as a significant player in the V-twin cruiser market. The XV535 was a popular mid-size offering within this lineup.
Production Period For Model:
The XV535 Virago was produced from 1987 through the early 2000s, with numerous minor updates over its lifespan.
Manufacturing Location:
Primarily Japan.
