🏷️ Basic Information

Make:

Yamaha

Model:

XV535 Virago

Model Alias:

Virago 535

Production Years Covered:

1987-1990

Chassis Code Range:

XV535

👋 Introduction

Model Segment:

Cruiser / Custom Motorcycle

Key Competitors Era:

Honda Shadow 500, Kawasaki Vulcan 500, Suzuki Intruder 500, Harley-Davidson Sportster 883 (indirectly).

Design Philosophy:

V-twin engine, shaft drive, classic cruiser styling with a Yamaha twist, known for reliability and ease of maintenance.

Target Audience:

Riders seeking a comfortable, stylish cruiser for commuting, touring, and general riding, with an emphasis on accessibility and a lower seat height compared to some larger cruisers.

📋 Manual Details

Primary Coverage:

Workshop Service and Repair

Page Count:

358

Manual Type:

Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Complete engine disassembly, assembly, inspection, tuning, and repair.

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel tank.

Ignition System:

CDI unit, spark plugs, wiring, timing.

Transmission Drivetrain:

Gearbox inspection, repair, clutch service, final drive (shaft drive).

Cooling System:

Air cooling system, fin inspection and cleaning.

Exhaust System:

Muffler, exhaust pipes, gaskets, mounting.

Brake System:

Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, rotors.

Suspension System:

Front forks (telescopic), rear shock absorbers, swingarm, linkage.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, switches.

Frame Chassis:

Frame inspection, steering head bearings, wheel bearings.

Bodywork Trim:

Fuel tank, fenders, seat, side covers, handle bars, controls.

Wheels Tires:

Wheel removal, mounting, tire pressure, spoke tension (if applicable).

Routine Maintenance:

Oil changes, filter replacement, chain adjustment (if applicable, though Virago 535 is shaft drive), spark plug checks, air filter cleaning/replacement, brake fluid replacement.

Troubleshooting:

Diagnostic procedures for common performance issues, electrical faults, and mechanical problems.

Disassembly Assembly:

Step-by-step instructions for major component removal and installation.

Specifications Data:

Torque values, clearances, fluid types, electrical specifications.

Wiring Diagrams:

Detailed electrical schematics for comprehensive diagnosis.

Carburetor Tuning:

Idle speed adjustment, mixture control, synchronisation (if applicable).

Valve Adjustment:

Clearance checks and adjustment procedures.

Rebuild Procedures:

Instructions for rebuilding major components like the engine, transmission, and brake calipers.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine overhauls and detailed electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

Searchable Text:

Likely yes, depending on the OCR quality of the original scanned document.

⚙️ Engine Specifications

Engine Type:

V-twin, four-stroke

Displacement:

534 cc

Bore X Stroke:

76.0 mm x 58.0 mm

Compression Ratio:

9.0:1 (typical for this era and model)

Valve Train:

SOHC, 3 valves per cylinder (2 intake, 1 exhaust), pushrod actuated

Cooling System:

Air-cooled

Fuel System:

Dual Mikuni VM26 carburetors

Horsepower:

Approx. 40-45 HP (at crankshaft)

Torque:

Approx. 42-45 Nm (at crankshaft)

Fuel Tank Capacity:

10.0 L (approx. 2.6 US gallons)

Fuel Type:

Unleaded gasoline, minimum 87 octane

🔧 Transmission

Transmission Type:

5-speed constant mesh

Final Drive:

Shaft drive

Clutch Type:

Wet multi-plate

Transmission Fluid Spec:

Yamalube SAE 10W-40 or equivalent API SE, SF, SG, SH

📐 Dimensions

Length:

2235 mm (approx.)

Width:

820 mm (approx.)

Height:

1125 mm (approx.)

Wheelbase:

1520 mm (approx.)

Ground Clearance:

150 mm (approx.)

Dry Weight:

172 kg (approx.)

Wet Weight:

189 kg (approx.)

Load Capacity:

Typically rider + passenger, with moderate luggage capacity (refer to manual for exact GVWR).

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles are not typically rated by safety organizations like NHTSA or Euro NCAP in the same way as cars).

Braking System:

Hydraulic disc front brake, drum brake rear.

Lighting:

Halogen headlight, tail light, brake light, turn signals.

💡 Technology Features

Infotainment System:

N/A (Basic motorcycle with analog gauges and simple controls).

Rider Aids:

None.

Connectivity Features:

None.

🔧 Maintenance

Oil Change Interval:

Every 3,000 km or 6 months (whichever comes first).

Valve Check Interval:

Every 6,000 km or 12 months.

Air Filter Service:

Every 6,000 km or 12 months, or more frequently in dusty conditions.

Spark Plug Replacement:

Every 12,000 km or 24 months.

Brake Fluid Flush:

Every 12,000 km or 24 months.

Engine Oil Capacity:

2.4 L (with filter change)

Engine Oil Grade:

Yamalube 10W-40 API SE, SF, SG, SH or equivalent

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Common Wear Items:

Carburetor diaphragms, starter clutch, drive shaft splines (requires periodic greasing), steering head bearings, fork seals.

Electrical Components:

Regulator/rectifier can be a point of failure; wiring harness connections can corrode over time.

📚 Vehicle History

Yamaha Motorcycles:

Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.

Virago Lineup:

The Virago line was Yamaha's entry into the cruiser market, aiming to blend classic styling with modern Japanese engineering. The XV535 was a popular mid-size offering.

Manufacturing Location:

Japan

🏆 Awards & Recognition

Model Awards:

The XV535 Virago was generally well-received for its styling and value, contributing to Yamaha's success in the cruiser market but did not typically receive specific industry awards as a standalone model. Its success was more in its consistent sales and rider satisfaction.