Yamaha XV700 Virago 1981-1999 Service Repair Workshop Manual

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This manual covers the XV700 Virago, a motorcycle produced from 1981 through 1999. As part of an innovative cruiser line, the XV700 is characterized by its air-cooled V-twin engine, shaft...

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Taper: Motorcycle

Distributeur:

UGS: 57997

Mots clés: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 Motorcycle Motorcycles Virago XV700 Virago Yamaha

Variantes de produits

Description

This manual covers the XV700 Virago, a motorcycle produced from 1981 through 1999. As part of an innovative cruiser line, the XV700 is characterized by its air-cooled V-twin engine, shaft drive, and distinctive styling, offering a comfortable riding experience. The Virago series, including the XV700, was known for its reliability and was an entry into the cruiser market, appreciated for its comfortable ergonomics and V-twin performance. This comprehensive service repair workshop manual in English provides detailed information for owners and technicians. It covers essential maintenance procedures, routine service intervals, and in-depth repair and rebuild instructions for all major systems, including the engine, fuel system, transmission, electrical system, suspension, brakes, and bodywork. With step-by-step guidance, diagrams, and troubleshooting sections, this manual is designed to assist with the upkeep and repair of the XV700 Virago.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV700 Virago

Generation

Generation:

First Generation (XV700/XV750/XV1100 Virago)

Codes

Chassis Code Primary:

XV700

👋 Introduction

Market Position

Target Audience:

Owners with basic to intermediate mechanical skills, independent repair shops, and enthusiasts seeking in-depth knowledge.

Competitive Analysis

Value Proposition:

Provides dealership-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs.

Key Features

Instructional Quality:

Step-by-step instructions, diagrams, illustrations, and wiring schematics for clarity and ease of use.

Information Accuracy:

Vehicle-specific and accurate, mirroring the information used by authorized Yamaha service departments.

Troubleshooting Emphasis:

Includes advanced troubleshooting sections to help diagnose and resolve complex issues.

📋 Manual Details

Coverage Areas

Covered Years:

1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

Page Count

Estimated Page Count:

Likely 300+ pages (typical for a comprehensive service manual)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine specifications, engine removal/installation, cylinder head, valves, piston, crankshaft, camshaft, lubrication system, cooling system

Fuel System:

Fuel tank, fuel lines, fuel pump, carburetors (specific models likely covered), fuel injection system (if applicable to later years), intake and exhaust systems

Transmission And Drivetrain:

Transmission operation, gears, clutch, drive chain, sprockets, final drive

Electrical System:

Ignition system, lighting, battery, charging system, starter motor, wiring schematics, troubleshooting electrical faults

Suspension And Steering:

Front fork (shocks), rear suspension, steering system, bearings

Brakes:

Brake system components (front and rear), hydraulic systems, brake fluid, caliper and master cylinder service

Bodywork And Chassis:

Frame, body panels, fenders, seat, fuel tank mounting, general inspection

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid checks, tire pressure checks

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly

Adjustments:

Carburetor synchronization, valve clearance adjustments, clutch and throttle cable adjustments

Technical Depth

Depth Of Coverage:

Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable pages, allowing users to print specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Software Requirements

Required Software:

Adobe PDF Reader

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, air-cooled

Displacement:

699cc (for XV700 models)

Performance

Horsepower:

Approximately 55-60 HP (varies by year and specific tuning)

Torque:

Approximately 45-50 lb-ft (varies by year and specific tuning)

Fuel System

Fuel Delivery:

Typically Carbureted (Mikuni twin carburetors likely), though later models or specific markets may have fuel injection.

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition) with electronic advance

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Transmission:

N/A (Standard for XV700)

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Overall Length:

Varies slightly by year, typically around 2250 mm (88.6 in)

Overall Width:

Varies slightly by year, typically around 800 mm (31.5 in)

Overall Height:

Varies slightly by year, typically around 1140 mm (44.9 in)

Weights

Dry Weight:

Approximately 190 kg (419 lbs)

Wet Weight:

Approximately 210 kg (463 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for motorcycles in the same way as cars; focus is on mechanical integrity and rider responsibility.

Active Features

Braking System:

Dual-piston front disc brake, single-piston rear disc brake (early models may have drum rear).

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

💡 Technology Features

Infotainment

Infotainment System:

N/A (Classic cruiser with minimal electronic features).

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 4,000 km (2,500 miles) or 6 months, whichever comes first.

Air Filter Cleaning/Replacement:

Check every 4,000 km (2,500 miles), clean or replace as needed.

Spark Plug Replacement:

Every 10,000 km (6,000 miles).

Brake Fluid Flush:

Every 2 years or as recommended by manual.

Fluid Specifications

Engine Oil Type:

SAE 20W-40 or 10W-40 API SE or SF classification (consult manual for exact recommendation).

Engine Oil Capacity:

Approximately 2.3 liters (2.4 US qt) with filter change (verify in manual).

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Oil Type:

API GL-4 SAE 80W-90 gear oil (verify in manual).

Known Issues

Carburetor Issues:

Pilot jets can clog, leading to poor idle and low-speed running. Synchronization issues can arise.

Electrical Gremlins:

Older wiring harnesses can degrade, leading to intermittent issues with lights, ignition, or starting.

Shaft Drive Maintenance:

Regularly check and replenish shaft drive oil to prevent wear.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycle Division History:

Yamaha Motor Corporation has a long-standing reputation for producing high-quality motorcycles across various segments, known for their innovation and performance.

Model Evolution

Virago Series Introduction:

The Virago line, introduced in the early 1980s, was Yamaha's foray into the cruiser market, characterized by its V-twin engines, shaft drive, and distinctive styling.

Production

Xv700 Production Period:

The XV700 was primarily produced for the North American market to circumvent tariff restrictions on larger displacement motorcycles. It was later replaced by the XV750 and XV1100 Virago models.

🏆 Awards & Recognition

Recognitions

Motorcycle Magazine Reviews:

The Virago series was generally well-received by motorcycle press for its comfortable cruiser styling and reliable V-twin engine.