Segment:
Cruiser motorcycle
Target Audience:
Owners seeking to perform their own maintenance and repairs, customizers, and professional motorcycle technicians.
Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Intruder series, Harley-Davidson Sportster and Softail models (in terms of market positioning and target demographic).
Engine Layout:
V-twin, air-cooled
Styling:
Classic cruiser styling with modern undertones, often featuring extensive chrome.
Manual Benefit:
Empowers owners to maintain their motorcycle's performance and longevity, saving on dealership service costs.
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Regional Coverage:
Global (factory specifications are universal, minor regional variations may exist in specific market components or emissions)
Estimated Page Count:
800+
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Format:
Digital Download (PDF)
Engine:
Complete overhaul, disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel delivery (carburetor), ignition system, exhaust system, engine management (basic electrical functions related to engine control).
Transmission:
Clutch, gearbox, final drive (shaft drive), maintenance, repair, troubleshooting.
Brakes:
Front and rear brake systems (hydraulic disc), bleeding, pad replacement, caliper service, master cylinder overhaul, troubleshooting.
Suspension:
Front fork (telescopic, cartridge type), rear shock absorber (monoshock or twin shock depending on sub-model), fork oil replacement, seal replacement, shock absorber diagnosis and replacement.
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, signals), ignition system components, starter motor, horn, instrument cluster, troubleshooting common electrical faults.
Chassis:
Frame, swingarm, steering system, wheel bearings, maintenance and inspection.
Fuel System:
Carburetor overhaul (VM type), jetting, fuel tank, fuel lines, fuel pump (if applicable).
Bodywork And Trim:
Fender removal/installation, seat, fuel tank, side covers, exhaust system removal/installation.
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush (if liquid-cooled variant exists), carburetor cleaning and synchronization, drive shaft lubrication.
Repair:
Engine rebuilds, transmission repairs, suspension overhauls, brake system repairs, electrical component replacement, carburetor tuning, carburetor rebuilding.
Troubleshooting:
Diagnostic flowcharts for common running issues, electrical problems, starting difficulties, braking concerns, and transmission noise.
Technical Data:
Torque specifications for all fasteners, clearances, valve timings, wiring schematics, diagnostic codes (if applicable).
Special Tools:
Identification and use of specialized tools required for specific maintenance and repair procedures.
Depth:
Comprehensive from basic owner maintenance to complete engine and transmission rebuilds. Detailed diagnostic procedures for all major systems.
Engine Type:
Air-cooled, four-stroke, SOHC, 70° V-twin
Displacement:
1063 cc (64.8 cubic inches)
Bore X Stroke:
95.0 mm x 75.0 mm (3.74 in x 2.95 in)
Horsepower:
Approx. 61 hp @ 5750 rpm (claimed)
Torque:
Approx. 60 lb-ft @ 3750 rpm (claimed)
Carburetion:
Two Mikuni BSR37 dual-throat carburetors
Fuel Capacity:
17 Liters (4.5 US gallons)
Fuel Type:
Unleaded gasoline (90-95 octane recommended)
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Oil Type:
Yamaha Yamalube 4 (or equivalent 10W-40 API SG or higher)
Oil Capacity With Filter:
3.7 Liters (3.9 US quarts)
Oil Filter Part Number:
5JX-13440-00-00 (may vary by region/sub-model)
Cooling Method:
Air Cooling
Emission Control:
Catalytic converter (in some market versions)
Crash Test Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive; focus on rider safety features and build quality).
Brakes:
Hydraulic dual disc front brakes, hydraulic single disc rear brake.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Frame Construction:
Steel frame for rigidity and rider protection.
Handling:
Stable chassis design for predictable handling.
Infotainment System:
Not applicable for this model. Primarily analogue instrumentation.
Rider Aids:
No electronic rider aids such as ABS, traction control, or riding modes on standard models.
Connectivity Features:
Not applicable.
Instrument Panel:
Analogue speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights.
Oil And Filter Change:
Every 6,000 km (3,750 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,750 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 2 years
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Shaft Drive Service:
Lubricate drive shaft splines every 12,000 km (7,500 miles)
Front Fork Oil Type:
Yamaha Fork Oil 10W or equivalent
Front Fork Oil Quantity:
Refer to manual for specific quantity per fork leg (e.g., 521 ml or 547 ml depending on year/model).
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Carburetor Synchronization:
Carburetors may require periodic synchronization for smooth idling and throttle response.
Starter Clutch Wear:
Some models may experience wear on the starter clutch mechanism, leading to a grinding noise upon starting.
Rear Shock ABSorber:
Over time, rear shock absorber seals can degrade, leading to fluid leaks and reduced damping.
Shaft Drive Maintenance:
Neglecting shaft drive spline lubrication can lead to premature wear.
Fuel Petcock:
Vacuum-operated petcocks can fail, affecting fuel delivery; electric options are sometimes retrofitted.
Manufacturer:
Yamaha Motor Company, a Japanese manufacturer with a long history in motorcycles and other motorized products.
Key Updates:
Minor cosmetic updates and potential component revisions throughout its production run. Early models often featured carburetors, while later models might have had minor EFI tuning or emissions-related changes depending on market.
Discontinuation Year:
2009 (in many major markets)
Manufacturing Location:
Japan (primarily)
Legacy:
Known for its reliable V-twin engine, classic cruiser styling, and shaft drive, making it a popular choice for comfortable cruising and customization.
