1997-2004 Yamaha XVS650 XVS650A Factory Service/Repair/ Workshop Manual -Years 97 98 99 00 01 02 03 04

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

🏷️ Basic Information Identification Make: Yamaha Model: XVS650 / XVS650A DragStar / V-Star Codes Chassis Codes: RP02, RP03 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners, mechanics, enthusiasts...

21 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 606097

Mots clés: 1997 1998 1999 2000 2001 2002 2003 2004 Marine Motorcycle Sterndrive XVS650 XVS650A Yamaha

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XVS650 / XVS650A DragStar / V-Star

Codes

Chassis Codes:

RP02, RP03

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Owners, mechanics, enthusiasts seeking in-depth repair and maintenance knowledge

Competitive Analysis

Competitors:

Honda Shadow 600, Kawasaki Vulcan 750, Suzuki Intruder 750

Key Features

Unique Selling Points:

Reliable V-twin engine, classic cruiser styling, shaft drive for low maintenance, extensive aftermarket support

Manual Value

Purpose:

To provide detailed, factory-level repair and maintenance instructions for the specified Yamaha models

📋 Manual Details

Coverage Areas

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Variants Covered:

XVS650 DragStar, XVS650A Classic DragStar

Page Count

Estimated Page Count:

400-500

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine disassembly, assembly, inspection, and repair

Fuel System:

Carburetor systems (VM type), fuel pump, fuel tank, fuel lines

Ignition System:

CDI system, spark plugs, ignition timing

Transmission Clutch:

Clutch operation, gearbox disassembly, assembly, maintenance

Drivetrain Final Drive:

Shaft drive system, universal joints, final gear case maintenance

Suspension:

Front fork (telescopic) overhaul, rear shock absorber adjustment and replacement

Brakes:

Front disc brake system, rear drum brake system, fluid replacement, pad/shoe inspection and replacement

Electrical System:

Lighting, starting system, charging system (stator, regulator/rectifier), battery, wiring diagrams

Cooling System:

Air-cooled engine specifications and maintenance

Exhaust System:

Muffler and pipe inspection and replacement

Wheels Tires:

Wheel bearing inspection, tire pressure, wheel balancing

Frame Chassis:

Frame inspection, steering system maintenance

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication (if applicable, though this is shaft drive), spark plug checks

Troubleshooting:

Diagnostic procedures for common problems, fault finding charts

Engine Rebuilding:

Complete top-end and bottom-end rebuild procedures, including piston, ring, cylinder head, crankshaft, and valve service

Carburetor Tuning:

Synchronization, adjustment, and overhaul of the VM carburetors

Electrical Diagnosis:

Wiring diagram interpretation, component testing, troubleshooting electrical faults

Suspension Overhaul:

Front fork seal replacement, oil changes, rear shock inspection

Brake System Maintenance:

Brake bleeding, caliper service, drum shoe replacement

Shaft Drive Service:

Gear oil replacement, universal joint inspection

Frame Steering Maintenance:

Headstock bearing adjustment and replacement

Technical Depth

Depth:

Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and chassis repairs

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text content for quick information retrieval

Print Quality

Clarity:

High-resolution scans with clear text and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, V-twin, SOHC, 4-stroke

Displacement:

649 cc

Bore X Stroke:

76.0 mm x 71.0 mm

Compression Ratio:

9.2:1

Valves Per Cylinder:

Performance

Horsepower Est:

45-50 HP (approximate, depending on tuning and market)

Torque Est:

50-55 Nm (approximate, depending on tuning and market)

Fuel System

Carburetor Type:

Dual Mikuni VM type carburetors (e.g., VM26)

Fuel Capacity:

16 Liters (4.2 US gal)

Engine Oil

Oil Type Recommendation:

Yamalube 4 (or equivalent) SAE 20W-40 API SE, SF or SG or SAE 10W-30 API SG or SH

Oil Capacity W Filter:

2.4 Liters (2.5 US qt)

Oil Capacity Wo Filter:

2.1 Liters (2.2 US qt)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Clutch Type:

Wet, multiple-disc

Final Drive:

Shaft Drive

Features

Gear Ratios:

Detailed ratios available in manual

Fluid Specifications

Final Drive Oil Type:

Yamalube Gear Oil (or equivalent) SAE 80 API GL-4

Final Drive Oil Capacity:

0.19 Liters (0.20 US qt)

📐 Dimensions

Exterior

Length:

2295 mm (90.4 in) for XVS650A Classic

Width:

800 mm (31.5 in) for XVS650A Classic

Height:

1110 mm (43.7 in) for XVS650A Classic

Wheelbase:

1600 mm (63.0 in)

Weights

Dry Weight:

Approx. 190 kg (419 lbs) for XVS650A Classic

Wet Weight:

Approx. 207 kg (456 lbs) for XVS650A Classic

Tires

Front Tire Size:

130/90-16M/C 67S

Rear Tire Size:

170/80-15M/C 77S

Wheels

Wheel Type:

Spoked Wheels

Bolt Pattern:

N/A (Hubs with fasteners)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety standards vary by region; manual focuses on mechanical integrity)

Active Features

Braking System:

Hydraulic front disc brake, mechanical rear drum brake

Passive Features

Frame Construction:

Steel cradle frame designed for stability

💡 Technology Features

Infotainment

Features:

Basic motorcycle instrumentation (speedometer, tachometer, fuel gauge on some models), no electronic infotainment features

Driver Assistance

Features:

No electronic driver assistance systems

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,700 miles) or 6 months

Oil Filter Change:

Every 6,000 km (3,700 miles) or 6 months

Spark Plug Check:

Every 6,000 km (3,700 miles)

Valve Clearance Check:

Every 12,000 km (7,500 miles)

Final Drive Oil Change:

Every 12,000 km (7,500 miles) or 12 months

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Fork Oil Type Capacity:

Yamaha Fork Oil 10W (or equivalent), 452 ml (0.479 US qt) per fork leg

Known Issues

Common Wear Items:

Rear brake shoes, fork seals, clutch plates (with high mileage), carburetor jets

Potential Failures:

Starter motor brushes (high mileage), regulator/rectifier failure (less common)

Maintenance Documentation

Resource Type:

Authoritative factory data for accurate maintenance

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, Japan

Model Evolution

Introduction Year:

Lineage:

Part of Yamaha's cruiser lineup, evolving from earlier Virago models

Major Updates:

XVS650A 'Classic' variant introduced with longer front forks and different styling elements.

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

Consistently praised for reliability, comfort, and classic styling in contemporary reviews.

Certifications

Manual Standard:

Adheres to factory service manual standards for technical accuracy and detail