Yamaha YFM7FGPW Grizzly 700 07 08 Workshop Service Manual

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Mots clés: 2007 2008 ATV Grizzly Models Powersports Yamaha YFM7FGPW Grizzly 700

Variantes de produits

Description

The Grizzly 700, produced between 2007 and 2008, is a high-performance utility All-Terrain Vehicle celebrated for its off-road capability and durability. This model is equipped with a robust 686cc engine featuring Fuel Injection and an Ultramatic automatic transmission with effective engine braking. Key highlights include the On-Command 4WD system with differential lock, and Electric Power Steering available on select variants, all contributing to a superior riding experience. The long-standing legacy in ATV manufacturing, marked by innovation and reliability, underpins the Grizzly 700's reputation as a leader in its class. This comprehensive workshop service manual provides detailed guidance for the repair and maintenance of the Grizzly 700 (YFM7FGPW). Covering a wide array of systems including engine, drivetrain, chassis, brakes, and electrical components, this 483-page English manual offers in-depth procedures for overhaul, routine maintenance, and troubleshooting. It is an essential resource for owners, mechanics, and technicians, detailing everything from scheduled service intervals and fluid specifications to complex repair instructions, diagnostic flowcharts, and necessary technical data, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Model Code:

YFM7FGPW

Year:

2007-2008

Vehicle Type:

ATV (All-Terrain Vehicle)

Codes

Chassis Code:

Not specified, typically model-year specific

👋 Introduction

Market Position

Market Segment:

High-performance utility ATV, known for off-road capability and durability.

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Arctic Cat 700.

Key Features

Vehicle Highlights:

Powerful 686cc engine, Yamaha Fuel Injection (YFI), Ultramatic automatic transmission with engine braking, Electric Power Steering (EPS) on some models, On-Command 4WD system with differential lock.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive repair and maintenance

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, lubrication, cooling, fuel injection, ignition, exhaust, emission controls

Drivetrain Systems:

Transmission (Ultramatic CVT), drive shafts, front differential, rear differential, final drive

Chassis Systems:

Frame, suspension (front and rear), steering, wheels, tires

Braking Systems:

Front and rear brake systems, hydraulic lines, brake pads, rotors

Electrical Systems:

Ignition system, charging system, battery, lighting, starter motor, wiring diagrams, electronic control unit (ECU)

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body

Cooling System:

Radiator, fan, thermostat, coolant passages

Bodywork And Trim:

Body panels, fenders, racks, seat, handle grips

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug replacement, air filter cleaning/replacement

Repair Procedures:

Engine assembly/disassembly, transmission repair, brake caliper rebuild, suspension component replacement, electrical component troubleshooting

Troubleshooting Procedures:

Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation

Technical Depth

Technical Depth:

Detailed overhaul and repair instructions, including specifications, torque values, clearances, and special tool requirements.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution, designed for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

Not applicable (Digital PDF download)

Paper Type

Paper Type:

Not applicable (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, liquid-cooled, 4-stroke, DOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Carburetion Or Injection:

Mikuni 44mm downdraft throttle body, YFI (Yamaha Fuel Injection)

Performance

Horsepower Est:

Approx. 45-50 hp (estimated, not officially published by Yamaha)

Torque Est:

Approx. 40-45 lb-ft (estimated)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Fuel Tank Capacity:

4.2 US gal (16 L)

🔧 Transmission

Standard

Transmission Type:

Ultramatic automatic transmission with continuously variable transmission (CVT) and engine braking

Optional

Drive Modes:

2WD / 4WD, 4WD with differential lock (On-Command system)

Features

Transmission Features:

High/Low range, Neutral, Reverse. Offers true engine braking on descents.

📐 Dimensions

Exterior

Length:

80.3 in (2040 mm)

Width:

45.1 in (1145 mm)

Height:

49.2 in (1250 mm)

Wheelbase:

50.2 in (1275 mm)

Weights

Dry Weight:

567 lbs (257 kg)

Ground Clearance:

11.4 in (290 mm)

Towing Capacity:

1322 lbs (600 kg)

Front Tire Size:

AT26x8-12

Rear Tire Size:

AT26x10-12

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed and manufactured to meet ANSI and BRP standards for recreational ATVs.

Active Features

Engine Braking:

Ultramatic CVT provides significant engine braking for controlled descents.

Braking System:

Dual hydraulic disc brakes (front), Multi-disc wet brake (rear). Provides strong stopping power.

Passive Features

Ergonomics:

Comfortable seating position, intuitive controls, and handlebars designed for rider fatigue reduction.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable to this utility ATV model. Focus is on functionality and performance.

Driver Assistance

Electric Power Steering:

Available on select models (e.g., 'EPS' designation), reduces steering effort and fatigue.

Connectivity

Diagnostic Ports:

Diagnostic connector for ECU data retrieval and troubleshooting (covered in manual).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Recommended every 100 hours or annually, whichever comes first. (Refer to manual for specific details).

Air Filter Inspection:

Inspect every 20 hours of operation or monthly. Clean/replace as needed.

Spark Plug Replacement:

Recommended every 6,000 miles or 3,000 hours. (Refer to manual for specific plug type and gap).

Transmission Oil Change:

Recommended every 2,600 miles or 200 hours. (Refer to manual for specific fluid type and capacity).

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Engine Oil Capacity:

2.20 US qt (2.08 L) without filter change; 2.40 US qt (2.27 L) with filter change.

Transmission Fluid Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Transmission Fluid Capacity:

Approx. 0.65 L (0.69 US qt)

Coolant Type:

Permanent type anti-freeze coolant, 50/50 mixture with distilled water.

Known Issues

Common Wear Items:

Brake pads, drive belts, wheel bearings, suspension bushings, tie rod ends.

Potential Failures:

Early models might experience issues with fuel pump or voltage regulator if not properly maintained. CVT belt wear is normal with heavy use.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing durable, reliable, and high-performance ATVs, pioneering many innovations in the industry.

Model Evolution

Grizzly 700 Introduction:

The Grizzly 700 was a significant advancement in Yamaha's ATV line, introducing fuel injection and electric power steering as key features to its flagship utility model.

Production

Manufacturing Location:

Likely manufactured in Japan or USA (specific factory not detailed in product info).

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The Grizzly 700 series is consistently well-regarded in industry reviews for its power, reliability, and off-road prowess.