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Yamaha YP250 MAJESTY Service Repair Manual 1995-1999

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The Yamaha Majesty YP250, produced from 1995 to 1999, is a premium maxi-scooter engineered for commuters and touring riders seeking comfort and capable performance. Known for its robust four-stroke, 249...
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Taper: Motorcycle
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UGS: 136368
Yamaha YP250 MAJESTY Service Repair Manual 1995-1999
The Yamaha Majesty YP250, produced from 1995 to 1999, is a premium maxi-scooter engineered for commuters and touring riders seeking comfort and capable performance. Known for its robust four-stroke, 249 cc liquid-cooled engine and automatic CVT transmission, the Majesty YP250 offers a smooth and powerful ride suitable for both urban navigation and longer journeys. Its design philosophy emphasizes ample storage, stability, and a comfortable riding posture, positioning it as a strong contender against contemporary models like the Honda Foresight and Suzuki Burgman. This model, often identified by chassis codes SG01/SG02, represents Yamaha's commitment to creating reliable and practical personal transportation. This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of the Yamaha Majesty YP250. Covering all essential systems including the engine, transmission, electrical components, fuel, cooling, braking, suspension, and frame, this English-language manual offers step-by-step procedures for routine maintenance, troubleshooting, and complete overhauls. It includes critical technical specifications, diagnostic information, and detailed diagrams, making it an invaluable resource for owners, mechanics, and technicians aiming to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty YP250
Model Variant:
YP250
Production Years Covered:
1995-1999
Codes
Chassis Code Common:
SG01/SG02
👋 Introduction
Market Position
Segment:
Premium Maxi-scooter
Target Audience:
Commuters, touring riders seeking comfort and performance.
Competitive Analysis
Key Competitors Era:
Honda Foresight, Suzuki Burgman, Aprilia Leonardo.
Key Features
Design Philosophy:
Comfort, stability, ample storage, and capable performance for urban and light touring use.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Page Count:
Extensive (Full coverage A-Z)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, diagnosis, tuning, and repair.
Transmission Service:
Automatic CVT (Continuously Variable Transmission) service, belt replacement, roller inspection, clutch service.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, starter system, fuses, relays, ECU diagnostics.
Fuel System:
Carburetor (likely Mikuni BSR series), fuel pump, fuel lines, fuel filter servicing and cleaning.
Cooling System:
Radiator, coolant, thermostat, water pump, hoses, fan diagnosis.
Braking System:
Front and rear brake caliper service, hydraulic lines, master cylinders, brake fluid flush, pad and disc replacement.
Suspension Steering:
Front fork service, rear shock absorber replacement, steering head bearing adjustment, linkage inspection.
Frame Bodywork:
Chassis inspection, fairing removal/installation, seat, storage compartment access, body panel repair and fitting.
Procedures Included
Maintenance Tasks:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, tire pressure checks.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable via diagnostic connector).
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Rebuild Procedures:
Detailed instructions for major component overhauls (e.g., engine rebuild).
Technical Depth
Diagnostics:
Advanced diagnostics for engine, electrical, and mechanical systems.
Specifications:
Precise torque values, tolerances, fluid capacities, electrical specifications, engine timings.
Diagrams:
Highly detailed, printable diagrams and schematics for all major systems.
📊 Manual Specifications
File Format
Compatibility:
PC & MAC Computers
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
High-quality printable pages on demand.
Binding Type
Delivery Method:
Digital Download (Email Link)
Paper Type
Usage Model:
Print individual pages as needed; no wear and tear on a single physical copy.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, liquid-cooled
Displacement:
249 cc
Bore X Stroke:
70.0 mm x 64.2 mm
Compression Ratio:
10.2:1
Performance
Horsepower Est:
~20-23 HP @ 7,500 RPM (varies by market/tuning)
Torque Est:
~21-23 Nm @ 6,000 RPM (varies by market/tuning)
Fuel System
Carburetor Model Est:
Mikuni BSR29 (likely)
Fuel Delivery:
Carburetor with electric fuel pump
Ignition
Ignition System:
Digital CDI
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SG, JASO MA 10W-40)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt drive
Clutch Type:
Automatic centrifugal clutch
Fluid Specification
Cvt Fluid Type:
Yamaha recommends specific CVT fluid or equivalent conforming to specifications.
📐 Dimensions
Exterior
Length:
~2150 mm (approx.)
Width:
~770 mm (approx.)
Height:
~1370 mm (approx.)
Weights
Dry Weight:
~165 kg (approx.)
Wet Weight:
~177 kg (approx.)
Cargo
Storage Capacity:
Under-seat storage compartment, capable of holding one full-face helmet, often two smaller helmets or significant cargo.
🛡️ Safety Features
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
Active Features
Braking System:
Front: Dual disc brakes; Rear: Single disc brake (early models may have drum rear, but YP250 generally disc).
Parking Brake:
Yes (usually hand-operated lever engaging rear brake mechanism).
💡 Technology Features
Infotainment
Dashboard Display:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights.
Driver Assistance
Braking System:
Linked Braking System (LBS) may be present on some models, activating front and rear brakes with a single lever.
Connectivity
Charging Port:
12V accessory socket (cigarette lighter style) for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-4,000 km or 6 months (refer to manual for exact). Check more frequently.
Air Filter Cleaning Replacement:
Clean every 5,000 km, replace as needed or every 10,000-15,000 km.
Spark Plug Replacement:
Inspect every 5,000 km, replace around 10,000-15,000 km (NGK CR8E or equivalent recommended).
Belt Drive Inspection:
Inspect CVT belt for wear and cracks every 10,000 km, replace typically between 15,000-25,000 km depending on usage.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.6 - 1.8 Liters (with filter change). Check dipstick.
Coolant Type:
High-quality ethylene glycol-based coolant (50% concentration with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
CVT belt, variator rollers, voltage regulator, starter motor brushes.
Carburetor Maintenance:
Carburetor can become clogged with fuel varnish if left sitting; periodic cleaning and stabilization is recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Model Evolution
Lineage:
Part of Yamaha's expansive scooter line, representing a move towards larger displacement, more comfortable maxi-scooters for longer distances.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally well-regarded for reliability, comfort, and performance in its class during its production years.
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