Vehicle Segment:
Maxi-scooter, urban commuter, light touring
Competitors Circa Mid-Late 90S:
Honda Foresight, Suzuki Burgman 250, Aprilia Leonardo 250
Distinguishing Factors:
Spacious under-seat storage, comfortable ergonomics for two, effective fairing for weather protection, reliable Yamaha engineering.
Value Proposition:
Provides professional-grade repair and maintenance information, enabling owners to perform tasks usually reserved for dealerships, saving time and money.
Applicable Years:
1995, 1996, 1997, 1998, 1999, 2000 (and similar years/models)
Estimated Page Count:
Likely 300+ pages (typical for comprehensive workshop manuals, exact count not specified)
Type:
Workshop Repair Manual
Software Requirement:
Adobe Acrobat Reader
Engine Systems:
Engine overhaul, internal components, cooling system, lubrication system, fuel system (carburetion/injection depending on specific sub-model), ignition system, exhaust system, starting system
Transmission Drivetrain:
Automatic transmission (CVT), clutch operation, final drive maintenance
Chassis And Body:
Frame, suspension (front fork, rear shock), steering system, wheels, tires, brakes (front and rear), bodywork (fairings, panels), seats system, locks
Electrical Systems:
Wiring diagrams, lighting system (headlight, taillight, indicators), battery maintenance, charging system (stator, rectifier/regulator), ignition switch, instrumentation
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid replacement, coolant checks and changes, drive belt inspection/replacement
Repair Overhaul:
Engine rebuild procedures, transmission disassembly and reassembly, carburetor cleaning and adjustment, brake caliper service, suspension component replacement, electrical diagnostics and repair
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical fault finding
Bodywork Disassembly:
Detailed instructions for removing and refitting fairings, seat, storage compartments, and other body panels for access to underlying components.
Depth:
Comprehensive. Covers basic to advanced repair, diagnostic procedures, and detailed specifications, mirroring dealership technician resources.
Specifications And Tolerances:
Includes precise torque specifications for critical fasteners, engine component clearances, bearing preloads, and electrical resistance values essential for accurate repairs.
Resolution Searchability:
Likely high-resolution scans, enabling clear printing. Text is likely searchable within the PDF.
Binding Recommendation:
Digital format allows for printing of specific sections or entire manual for use with a 3-ring binder, avoiding damage to original paper.
Usage Recommendation:
Print-on-demand for specific tasks, reducing wear and tear on expensive bound manuals. Suitable for workshop environments.
Engine Type:
4-stroke, liquid-cooled, SOHC, 2-valve
Bore X Stroke:
Approximately 70.0 mm x 64.4 mm (typical for 250cc class, specific values in manual)
Compression Ratio:
Approximately 10.0:1 (typical, specific values in manual)
Engine Code:
Specific engine code (e.g., 5GM for some Majesty models) will be detailed in the manual for precise part referencing.
Horsepower:
Around 20-22 HP (approximate, specific values in manual)
Torque:
Around 20-22 Nm (approximate, specific values in manual)
Fuel Delivery:
Carbureted (likely Mikuni BS34 or similar for the specified years). Specific carburetor model and jetting details will be in the manual.
Oil Type Recommendation:
Yamalube 4 (or equivalent JASO MA/API SG 10W-40 or 20W-50). Refer to manual for exact specifications and capacity.
Coolant Type:
Permanent anti-freeze coolant, 50/50 mix with distilled water. Specific Yamaha part number for coolant if applicable.
Type:
Automatic Continuously Variable Transmission (CVT)
Drive Belt:
V-belt drive. Manual will detail inspection, replacement intervals, and belt specifications.
Final Drive:
Gear drive in sealed housing. Manual will specify gear oil type and capacity.
Length:
Approx. 2200 mm (dependent on specific model year)
Width:
Approx. 760 mm (dependent on specific model year)
Height:
Approx. 1400 mm (dependent on specific model year)
Dry Weight:
Approx. 160-170 kg (dependent on specific model year)
Wet Weight:
Approx. 175-185 kg (dependent on specific model year)
Fuel Tank Capacity:
Approx. 12 Liters (dependent on specific model year)
Brakes Front:
Disc brake. Manual will detail caliper types, rotor specifications, and fluid type (DOT 3 or DOT 4, likely).
Brakes Rear:
Disc brake. Manual will detail caliper types, rotor specifications, and fluid type (DOT 3 or DOT 4, likely).
Suspension Front:
Telescopic fork. Manual covers fork oil type, capacity, and seal replacement procedures.
Suspension Rear:
Unit swing (mono-shock or twin-shocks depending on specific sub-model, likely unit swing). Manual covers shock absorber service and adjustment.
Lighting:
Halogen headlight, LED or incandescent taillight/brake light, turn signals. Manual covers bulb types and replacement.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light, turn signal indicators, high beam indicator.
Braking Systems:
Combined Braking System (CBS) on some international models, where applying the rear brake also partially applies the front. Manual will detail operation if applicable.
Lighting System:
Traditional electrical system, no modern Bluetooth or GPS connectivity. Focus is on reliable operation of essential functions.
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months, whichever comes first. Refer to manual for exact mileage/time interval and engine operating conditions.
Air Filter Cleaning Replacement:
Inspect every 5,000 km, clean/replace as needed. Refer to manual for specific intervals.
Spark Plug Replacement:
Typically every 10,000-20,000 km. Manual will specify exact plug type (e.g., NGK CR8E or similar) and gap.
Brake Fluid Replacement:
Every 2 years or as specified by manual, to prevent moisture absorption.
Engine Oil Capacity:
Approx. 1.5 - 1.8 Liters (with oil filter change). Exact capacity specified in manual.
Transmission Gear Oil:
Hypoid gear oil, SAE 80 API GL-4 or GL-5. Specific Yamaha part number or equivalent will be in the manual.
Fork Oil Type:
Hydraulic fork oil, SAE 10W or 15W. Manual will specify grade and capacity per fork leg.
Common Wear Items:
CVT drive belt (wear and eventual breakage), brake pad wear, suspension seals (fork seals), exhaust system corrosion, carburetor jets clogging if fuel is left standing.
Diagnostic Challenges:
Electrical gremlins can occur with age; proper diagnostic tools and adherence to wiring diagrams from the manual are crucial. Carburetor performance issues due to vacuum leaks or incorrect settings.
Yamaha Legacy:
Yamaha Motor Company, established 1955, renowned for quality, performance, and innovation across motorcycles, musical instruments, and marine products.
Majesty Lineage:
The Majesty series has been a consistent player in the maxi-scooter market, evolving with engine sizes and features over the years. The YP250 represents a key model in its 250cc displacement class during the 1990s.
Manufacturing Origin:
Likely manufactured in Japan, with potential for assembly in other Yamaha facilities.
