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Yamaha YP400 YP400T MAJESTY Service Repair Manual 04-09

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This service repair manual covers the models produced between 2004 and 2009. As a prominent maxi-scooter designed for comfortable long-distance commuting and touring, the Majesty blends motorcycle-like performance with scooter...
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Yamaha YP400 YP400T MAJESTY Service Repair Manual 04-09
This service repair manual covers the models produced between 2004 and 2009. As a prominent maxi-scooter designed for comfortable long-distance commuting and touring, the Majesty blends motorcycle-like performance with scooter convenience. Its engineering emphasizes reliability and practicality, offering a spacious riding position, ample storage, and a capable 395 cc four-stroke, liquid-cooled engine with electronic fuel injection. The Majesty is recognized for its comfortable ride and dependable performance, making it a popular choice for both daily commuting and extended journeys, competing with models like the Honda Silver Wing and Suzuki Burgman 400. This comprehensive manual serves as an essential resource for owners, mechanics, and technicians to maintain and repair the YP400. It provides detailed coverage of all major systems, including the engine, transmission, fuel system, cooling system, electrical system, chassis, suspension, and brakes. Within its hundreds of pages, you will find step-by-step procedures for routine maintenance, engine rebuilding, transmission repair, electrical diagnostics, and troubleshooting. The manual also includes technical specifications, wiring diagrams, and information on bodywork, ensuring that users have the knowledge needed to keep their Majesty operating at peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty
Model Variant:
YP400 / YP400T
Covered Years:
2004, 2005, 2006, 2007, 2008, 2009
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Segment:
Maxi-scooter, Grand Tourer Scooter
Competitive Analysis
Competitors:
Honda Silver Wing, Suzuki Burgman 400
Key Features Vehicle
Design Philosophy:
Designed for comfortable long-distance commuting and touring, blending motorcycle-like performance with scooter convenience.
Key Features Manual
Manual Value:
Essential resource for DIY enthusiasts and professional mechanics to maintain and repair the YP400 Majesty, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Fuel System, Cooling System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Maintenance, Troubleshooting, Specifications, Wiring Diagrams
Page Count
Approximate Pages:
Hundreds of Pages
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and troubleshooting of engine components including cylinder, piston, crankshaft, connecting rod, valves, camshaft, and timing system.
Fuel System:
In-depth coverage of fuel injection system, fuel pump, injectors, fuel filter, and troubleshooting of fuel delivery issues.
Cooling System:
Procedures for radiator, coolant, water pump, thermostat, and cooling fan maintenance and repair.
Transmission Drivetrain:
Coverage of automatic transmission, CVT operation, belt replacement, clutch system, and final drive maintenance.
Electrical System:
Comprehensive wiring diagrams, starter system, ignition system, lighting, battery, charging system, and diagnostic procedures.
Chassis And Suspension:
Front fork disassembly and overhaul, rear shock absorber replacement, swingarm maintenance, and steering system inspection.
Braking System:
Front and rear brake caliper maintenance, disc replacement, brake fluid bleeding procedures, and parking brake adjustments.
Bodywork And Trim:
Panel removal and installation, seat maintenance, storage compartment access, and cosmetic component repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustments, fluid checks.
Troubleshooting:
Step-by-step diagnostic guides for common and complex issues, fault code interpretation, and symptom-based troubleshooting trees.
Engine Rebuilding:
Complete engine disassembly, inspection of critical components, measurement of tolerances, and reassembly procedures for engine restoration.
Transmission Repair:
Detailed instructions for transmission disassembly, component inspection, clutch pack service, and reassembly.
Electrical Diagnostics:
Guidance on using multimeters, interpreting wiring diagrams, testing sensors, actuators, and ECU troubleshooting.
Suspension And Steering:
Fork seal replacement, shock absorber installation, steering bearing service, and alignment checks.
Brake System Overhaul:
Brake pad replacement, caliper rebuilding, master cylinder service, and bleeding procedures.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting guides for electronic and mechanical issues.
Rebuild Instructions:
Detailed step-by-step instructions for rebuilding major mechanical components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
10.6:1
Performance
Horsepower:
Approx. 27.5 HP @ 6,000 RPM (Varies slightly by market/year)
Torque:
Approx. 36.5 Nm @ 5,500 RPM (Varies slightly by market/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamaha Genuine Motor Oil 10W-40 or equivalent, API SG or higher
Oil Capacity:
1.70 L (with oil filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive System:
Belt drive, Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2,270 mm (89.4 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,440 mm (56.7 in)
Seat Height:
Approx. 780 mm (30.7 in)
Weights
Dry Weight:
Approx. 187 kg (412 lbs)
Wet Weight:
Approx. 201 kg (443 lbs)
Fuel Tank Capacity:
14 L (3.7 US gal)
Wheels Tires
Front Tire Size:
120/70-15
Rear Tire Size:
160/60-15
🛡️ Safety Features
Ratings
ABS Availability:
Optional (YP400A models)
Active Features
Braking System:
Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear). Linked Braking System (LBS) on some models.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meters, coolant temperature indicator, clock, various warning lights.
Driver Assistance
ABS:
Available as an option on YP400A models for enhanced braking safety.
Connectivity
Lighting:
Halogen headlights, LED taillight and brake light.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months
Air Filter Cleaning:
Every 5,000 km (3,000 miles)
Spark Plug Replacement:
Every 10,000 km (6,000 miles)
Cvt Belt Inspection:
Every 10,000 km (6,000 miles)
Fluid Specifications
Coolant Type:
Yamaha Coolant 50% or equivalent ethylene glycol-based antifreeze with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt wear, rear shock absorber degradation, front fork seal leaks, starter motor brushes.
Potential Electrical Faults:
Regulator/rectifier failure on some models, stator coil issues.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products, known for innovation and performance.
Model Evolution
Majesty Lineage:
The Majesty series has a long history, evolving from smaller displacement scooters to the larger 400cc models, focusing on comfort, practicality, and performance for urban and touring use.
Production
Production Period:
YP400 Majesty produced from 2004 to 2009 in this generation.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Yamaha Majesty YP400 is widely recognized for its comfort, reliability, and practicality as a maxi-scooter for commuting and touring.
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