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Yamaha YP400T MAJESTY Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Majesty YP400T Model Code: YP400T Vehicle Type: Maxi-Scooter 👋 Introduction Market Position Market Segment: Premium Maxi-Scooter Competitive Analysis Competitors: Honda Silver Wing, Suzuki...
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Yamaha YP400T MAJESTY Service Repair Workshop ManualYamaha YP400T MAJESTY Service Repair Workshop ManualYamaha YP400T MAJESTY Service Repair Workshop ManualYamaha YP400T MAJESTY Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty YP400T
Model Code:
YP400T
Vehicle Type:
Maxi-Scooter
👋 Introduction
Market Position
Market Segment:
Premium Maxi-Scooter
Competitive Analysis
Competitors:
Honda Silver Wing, Suzuki Burgman 400, Kymco Xciting 400, Aprilia SR Max 400.
Key Features
Vehicle Highlights:
Comfortable touring, ample storage, smooth performance, fuel efficiency, premium features for its class.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service and Repair
Page Count
Page Count:
Extensive (typical for comprehensive service manuals, estimated 300+ pages)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, fuel injection, ignition system, starting system, charging system.
Transmission Systems:
Automatic Continuously Variable Transmission (CVT) system, clutch, drive belt, reduction gears.
Chassis Systems:
Frame, suspension (front telescopic forks, rear swingarm), steering system, wheels, tires.
Braking Systems:
Front and rear brake systems (disc brakes), hydraulic lines, brake fluid, master cylinders, calipers, parking brake.
Electrical Systems:
Wiring diagrams, lighting, instruments, battery, fuses, relays, electronic control unit (ECU), sensors, starter motor, alternator.
Bodywork And Fittings:
Fairings, seat, storage compartment, leg shields, maintenance access panels.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, coolant checks, tire pressure monitoring, brake pad inspection.
Troubleshooting:
Diagnostic charts, common problem identification, symptom-based solutions for engine, electrical, and mechanical issues.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems.
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, schematics, diagnostic trouble codes (DTCs).
Technical Depth
Depth Of Information:
Comprehensive, covering all aspects from basic checks to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, designed for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
10.0:1 (approx.)
Performance
Horsepower:
Approx. 27-30 HP (depending on model year and market)
Torque:
Approx. 30-33 Nm (depending on model year and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Yamaha's Throttle Position Sensor (TPS) and Idle Speed Control (ISC).
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Wet, centrifugal automatic clutch
Transmission Fluid Type:
Yamalube Gear Oil (or equivalent API GL-4, SAE 80)
Transmission Fluid Capacity:
Typically around 0.2 liters (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 2240 mm
Width:
Approx. 775 mm
Height:
Approx. 1385 mm
Wheelbase:
Approx. 1565 mm
Interior
Seat Height:
Approx. 785 mm
Cargo
Underseat Storage:
Ample, capable of fitting two helmets (depending on size) or luggage.
Weights
Dry Weight:
Approx. 190 kg
Wet Weight:
Approx. 215 kg (with all fluids and fuel)
Fuel Tank Capacity:
Approx. 14 liters
🛡️ Safety Features
Ratings
Safety Features General:
Integrated design, stable chassis, effective braking.
Active Features
Braking System Type:
Linked Front and Rear Disc Brakes (in some markets/variants).
Anti Lock Braking System ABS:
Available as an option on some models.
Passive Features
Lighting:
Dual headlights, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination meter with speedometer, tachometer, fuel gauge, coolant temperature gauge, clock, trip meters.
Driver Assistance
ABS Availability:
Optional ABS system enhances braking safety.
Connectivity
Power Outlet:
Often includes a 12V power outlet for charging devices (check specific model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months, whichever comes first (refer to manual for precise interval).
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 5,000 km, replace as needed.
Spark Plug Replacement:
Check every 10,000 km, replace as needed (specific plug type is critical).
Cv Drive Belt Inspection:
Inspect every 10,000 km, replace typically around 20,000-30,000 km or when wear is evident.
Fluid Specifications
Engine Oil Type:
Yamalube 4-AT Premium 10W-40 or equivalent JASO MA, API SG or higher.
Engine Oil Capacity:
Approx. 1.8 liters (without filter), 2.0 liters (with filter) - verify in manual.
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant with distilled water (50/50 mix).
Brake Fluid Type:
DOT 4 recommended (verify in manual for specific requirement).
Known Issues
Common Wear Items:
CVT drive belt, front fork seals, brake pads, wheel bearings, exhaust system components (due to heat).
Potential Electrical Concerns:
Occasional issues with rectifier/regulator or stator on older models; wiring harness integrity checks are important.
Engine Performance Notes:
Can be sensitive to air filter cleanliness and fuel quality; ensure proper intake air management.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Japan
Model Evolution
Introduction Year:
Introduced in the early 2000s (e.g., 2002 for the YP400 Majesty).
Key Updates:
Significant updates often include engine refinements for emissions, ABS integration, cosmetic changes, and feature enhancements like improved lighting or seating.
Production
Manufacturing Locations:
Primarily manufactured in Japan and potentially other Yamaha facilities globally.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently praised for its comfort, practicality, and Yamaha's renowned reliability in the maxi-scooter segment.
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