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Yamaha YTM 200 ERN EK EL Tri Moto Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987

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The Yamaha YTM 200 Tri-Moto, including its ERN, EK, and EL variants, represents a significant offering from the first generation of three-wheeled all-terrain vehicles. Produced between 1983 and 1987, these...
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Yamaha YTM 200 ERN EK EL Tri Moto Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987
The Yamaha YTM 200 Tri-Moto, including its ERN, EK, and EL variants, represents a significant offering from the first generation of three-wheeled all-terrain vehicles. Produced between 1983 and 1987, these robust machines were engineered for recreational and utility use, leveraging a reputation for reliability and performance in the powersports industry. With a 4-stroke, air-cooled 196cc engine, a 5-speed manual transmission with reverse, and a focus on durability, the YTM 200 was designed to provide dependable operation across varied terrains. Its engineering quality and robust build positioned it as a competitive choice within the popular 1980s trike market. This comprehensive workshop service and repair manual covers all YTM 200 ERN, EK, and EL variants from 1983 to 1987. It provides detailed, step-by-step instructions for routine maintenance, troubleshooting, and complete repair and overhaul of all major systems, including the engine, transmission, chassis, and electrical components. The manual includes essential technical specifications, torque values, wiring diagrams, and practical guidance on common issues. Its purpose is to empower owners, mechanics, and technicians with the knowledge necessary to maintain, diagnose, and repair the YTM 200, ensuring its continued optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YTM 200 Tri-Moto
Model Variants:
ERN, EK, EL
Model Designation:
Tri-Moto
Generation
Generation Identifier:
First Generation
Codes
Engine Code Prefix:
2GC
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV) / Trike
Target User:
Recreational riders, utility users, DIY mechanics
Competitive Analysis
Competitors Era:
Honda ATC, Suzuki LT series, Kawasaki Mojave (though ATC dominated the trike market)
Unique Selling Points:
Yamaha's reliability and performance, often considered more robust than some competitors
Key Features
Manual Benefit:
Enables users to perform their own repairs, saving significant costs
Ease Of Use:
Easy-to-follow step-by-step instructions and clear pictures
Accessibility:
Instant delivery via email, accessible on multiple devices
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Years Covered:
1983, 1984, 1985, 1986, 1987
Models Covered:
All YTM 200 ERN, EK, EL variants and trims
Page Count
Estimated Page Count:
Estimated 200-300 pages (typical for a comprehensive workshop manual of this era, specific count not provided)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable Digital File (PDF)
Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Required Software:
Adobe Reader (free)
Print Capability:
Printable (individual pages, chapters, or entire manual)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, carburetor, lubrication, cooling (air-cooled)
Transmission:
Gearbox repair, clutch operation, drive system, chain adjustment
Chassis:
Frame inspection and repair, suspension (front and rear), steering system
Electrical System:
Ignition system, lighting, battery, charging system, wiring diagrams
Brakes:
Brake system inspection, adjustment, and repair (typically drum brakes on this model)
Fuel System:
Fuel tank, fuel lines, carburetor service and tuning
Bodywork And Trim:
Body panels, fenders, seat, handlebars, controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, lubrication points, chain maintenance
Troubleshooting:
Diagnostic charts for common problems and their solutions
Repair And Overhaul:
Step-by-step instructions for disassembling, repairing, and reassembling all major components
Specifications And Torques:
Detailed technical specifications, torque values, and clearances for all parts
Wiring Diagrams:
Comprehensive electrical system wiring diagrams
Technical Depth
Depth:
Comprehensive (A-Z repair procedures)
Detail Level:
Detailed step-by-step instructions with accompanying illustrations/pictures
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Readability:
High Quality (designed for clarity of text and images)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Equivalent:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Air-Cooled
Displacement:
196cc (approximately)
Bore X Stroke:
Refer to manual for specific dimensions (typical 66mm x 57mm for similar Yamaha engines)
Compression Ratio:
Refer to manual for specific ratio (typically around 9.0:1)
Valve Configuration:
SOHC (Single Overhead Camshaft)
Performance
Horsepower:
Approximately 15-18 HP (at RPM, refer to manual for exact figures)
Torque:
Refer to manual for specific torque figures and delivery curve
Fuel System
Carburetor Type:
Single Carburetor (e.g., Mikuni VM26 or similar)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Refer to manual (typically around 2.5-3.0 gallons)
🔧 Transmission
Standard
Type:
5-Speed Manual with Reverse
Clutch Type:
Wet Multi-Plate Clutch
Features
Drive System:
Chain Drive
Gear Ratios:
Refer to manual for detailed gear ratios
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific measurements
Overall Length:
Refer to manual for specific measurements
Overall Width:
Refer to manual for specific measurements
Overall Height:
Refer to manual for specific measurements
Weights
Dry Weight:
Refer to manual (typically around 300-320 lbs)
Gross Vehicle Weight Rating Gvwr:
Refer to manual for specific rating
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to applicable industry safety standards of the era (e.g., ANSI)
Active Features
Braking System:
Hydraulic drum brakes front and rear (typically)
Passive Features
Chassis Design:
Robust steel frame designed for stability
Tires:
Aggressive tread pattern for traction on varied terrain
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (speedometer, odometer, neutral indicator, high-beam indicator).
Driver Assistance
Features:
N/A (No electronic driver assistance features typical for this era and vehicle type).
Connectivity
Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific interval (typically every 1000-2000 km or annually)
Air Filter Cleaning:
Regularly, or as specified in manual (e.g., every 50 hours or 6 months)
Spark Plug Inspection:
Refer to manual for specific interval (e.g., every 2000 km or annually)
Chain Lubrication And Adjustment:
Frequently, as per manual's recommendation (e.g., every 500 km or after off-road use)
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent SAE 10W-30 or 20W-40 API SE, SF, SG service classification, refer to manual for precise recommendation)
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.5-1.8 liters)
Gearbox Oil Type:
Refer to manual for specific gearbox oil recommendation (often shared with engine oil for simpler models, but manual is definitive)
Brake Fluid Type:
DOT 3 (typically, refer to manual for confirmation)
Known Issues
Carburetor Issues:
Clogging or performance degradation due to fuel varnish over time; requires periodic cleaning and jetting.
Clutch Wear:
Clutch plates can wear over extensive use, leading to slipping; requires adjustment or replacement.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues with lights or ignition.
Suspension Bushings:
Rubber bushings in the suspension can degrade, causing play and affecting handling.
📚 Vehicle History
Brand Heritage
Yamaha Powersports Legacy:
Yamaha has a long-standing reputation for engineering reliable and high-performance powersports vehicles since its inception.
Model Evolution
Ymm 200 Development:
The YTM 200 was Yamaha's entry into the burgeoning three-wheeled ATV market, competing directly with models from Honda and other manufacturers.
Market Trend:
The trike market peaked in the 1980s before safety concerns led to a shift towards four-wheeled ATVs. Yamaha offered various iterations of the YTM line.
Production
Production Period:
1983-1987 (for the YTM 200 series covered by this manual)
Manufacturing Origin:
Japan (Yamaha Motor Corporation)
🏆 Awards & Recognition
Recognitions
Industry Acknowledgement:
The YTM 200 series was a significant player in the popular 1980s trike market, contributing to Yamaha's strong brand presence in powersports.
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