Yamaha YXR 70 FX Rhino 700 FI ATV Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012

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The Yamaha YXR700FI Rhino is a capable sport-utility ATV, produced from 2008 to 2012. Engineered for a blend of recreation and utility, it features a powerful 686cc liquid-cooled engine with...

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Taper: Atv

Distributeur:

UGS: 84653

Mots clés: 2008 2009 2010 2011 2012 Atv Powersports Rhino Models UTV Yamaha YXR 70 FX Rhino 700 FI

Variantes de produits

Description

The Yamaha YXR700FI Rhino is a capable sport-utility ATV, produced from 2008 to 2012. Engineered for a blend of recreation and utility, it features a powerful 686cc liquid-cooled engine with electronic fuel injection, delivering robust performance for various off-road conditions. Its design emphasizes durability and reliability, offering features such as On-Command 2WD/4WD with differential lock, hydraulic disc brakes, and a ROPS-certified structure for enhanced safety. With a comfortable two-seater configuration and ample cargo capacity, the Rhino is well-suited for demanding tasks and adventurous excursions. This comprehensive workshop service and repair manual provides complete A-Z procedures for the Yamaha YXR700FI Rhino, covering all aspects of maintenance, diagnostics, and repair. It details engine mechanicals, fuel, cooling, ignition, and exhaust systems, as well as the transmission, drive system, brakes, suspension, and steering. The manual also includes extensive information on the electrical system, frame, bodywork, and wheels/tires. Designed for DIY mechanics and professional technicians alike, this manual offers step-by-step instructions, detailed diagrams, and critical specifications to ensure the vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YXR700FI Rhino

Product Type:

Complete Workshop Service Repair Manual

Product Format:

PDF Download

Applicable Years:

2008, 2009, 2010, 2011, 2012

Codes

Model Code Variant:

YXR700FI

👋 Introduction

Market Position

Target User:

DIY mechanics, ATV owners, and professional service technicians seeking detailed repair information.

Value Proposition:

Enables significant cost savings on repairs and maintenance by empowering users to perform tasks themselves.

Competitive Analysis

Comparison To Alternatives:

Provides a more detailed and actionable approach than basic owner's manuals, often surpassing dealer-specific service information in accessibility for independent repairs.

Key Features

Ease Of Use:

Easy-to-follow, step-by-step instructions with clear photographic guidance.

Accessibility:

Instant download and multi-device compatibility.

Ownership:

Yours to keep forever, allowing for ongoing reference.

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete A-Z Service and Repair Procedures

Engine Coverage:

All Engine Service, Diagnostics, and Repair

Transmission Coverage:

All Transmission Service, Diagnostics, and Repair

Chassis Coverage:

Frame, Suspension, Steering, Wheels, Tires

Electrical System Coverage:

Wiring Diagrams, Components, Diagnostics

Bodywork And Trim Coverage:

Body Panels, Seats, Ergonomics, Plastics

Maintenance Coverage:

Scheduled Maintenance, Fluid Changes, Filter Replacements

Troubleshooting Coverage:

Diagnostic Procedures and Solutions for Common Issues

Model Variant Coverage:

All Models, Engines, Trim, and Transmission Types

Page Count

Estimated Pages:

Likely 300-500+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

File Format:

Software Requirement:

Adobe Reader (or compatible PDF viewer)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top End (Cylinder Head, Valves), Bottom End (Crankshaft, Connecting Rods, Pistons), Timing System, Lubrication System

Fuel System:

Fuel Injection System (FI), Fuel Pump, Injectors, Fuel Filter, Fuel Tank, Fuel Lines

Cooling System:

Radiator, Fan, Water Pump, Thermostat, Coolant Hoses

Ignition System:

Ignition Coils, Spark Plugs, CDI Unit, ECU (Engine Control Unit)

Exhaust System:

Exhaust Manifold, Muffler, Catalytic Converter (if applicable)

Transmission System:

CVT (Continuously Variable Transmission) Unit, Drive Belts, Clutch, Gearbox (if separate), Final Drive

Drive System:

2WD/4WD Engagement, Differentials (Front and Rear), Axles, Drive Shafts

Brakes System:

Hydraulic System, Brake Lines, Calipers, Rotors, Brake Pads, Parking Brake

Suspension System:

Front and Rear Suspension Components, Shocks, Springs, Control Arms, Bushings

Steering System:

Steering Column, Tie Rods, Steering Knuckles, Rack and Pinion (or equivalent), Power Steering System (if applicable)

Electrical Components:

Battery, Starter Motor, Alternator (or Stator), Lighting System (Headlights, Taillights, Brake Lights), Horn, Gauges, Switches, Relays, Fuses

Frame And Body:

Frame Inspection, Chassis Components, Body Panels, Fenders, Seat Assembly, Handlebars, Footwells

Wheels And Tires:

Tire Inspection and Replacement, Wheel Mounting, Hubs

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Spark Plug Checks, Air Filter Cleaning/Replacement, Chain Adjustment (if applicable)

Major Repairs:

Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Overhauls

Diagnostics:

Troubleshooting Engine Performance Issues, Electrical Fault Finding, Component Testing

Adjustments:

Valve Clearances, Throttle Cable, Brake Cables

Disassembly And Assembly:

Step-by-step instructions for component removal and installation

Torque Specifications:

Precise torque values for critical fasteners

Wiring Diagrams:

Detailed electrical schematics for troubleshooting

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and component-level repair.

Detail Level:

Includes detailed diagrams, illustrations, exploded views, and step-by-step instructions.

📊 Manual Specifications

File Format

Compatibility:

Universal compatibility across PC, Mac, tablets, and smartphones.

Print Quality

Printability:

Printable by individual page, chapter, or the entire manual.

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke, DOHC, 5-Valve, Liquid-Cooled, Single-Cylinder

Displacement:

686cc

Bore X Stroke:

100.0 mm x 85.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 44 hp @ 5500 rpm (Estimated, actual may vary by market and tuning)

Torque:

Approx. 47.9 lb-ft @ 5000 rpm (Estimated)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mikuni throttle body

Fuel Type:

Unleaded Gasoline (87 octane or higher recommended)

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40, 20W-40, or 20W-50 API SG or higher

Oil Capacity:

2.40 L (2.5 US qt) with filter change

Ignition

Spark Plug Type:

NGK CR7E or DENSO U20FER9

Spark Plug Gap:

0.7 - 0.8 mm (0.028 - 0.031 in)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Optional

Gearing:

High, Low, Neutral, Reverse, Park

Features

Drive Mode:

On-Command 2WD/4WD with differential lock

Cv T Fluid Type:

Yamaha Genuine Ultramatic® Transmission Fluid (or equivalent specified in manual)

Final Drive Oil Type:

Yamalube Gear Oil 80W-90 (or equivalent specified in manual)

📐 Dimensions

Exterior

Length:

2715 mm (106.9 in)

Width:

1320 mm (52.0 in)

Height:

1115 mm (43.9 in)

Wheelbase:

1835 mm (72.2 in)

Ground Clearance:

270 mm (10.6 in)

Weights

Dry Weight:

265 kg (584 lbs)

Fuel Capacity:

33.0 L (8.7 US gal)

Cargo

Front Rack Capacity:

45 kg (99 lbs)

Rear Rack Capacity:

85 kg (187 lbs)

Wheels And Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheelbase Bolt Pattern:

4x110 mm

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) certified

Active Features

Braking:

Hydraulic disc brakes (front and rear), Parking brake

Lighting:

Dual Halogen headlights, LED brake light

Passive Features

Seating:

Two-seater configuration with seat belts and grab handles

Controls:

Intuitive handlebar controls with thumb throttle and hand brake lever.

💡 Technology Features

Infotainment

Display Panel:

Digital instrument cluster including speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights.

Driver Assistance

Traction Control:

Not applicable (manual transmission and basic differential lock)

Connectivity

Charging System:

12V DC output for charging accessories (user installable accessories might require separate wiring).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 1 year, whichever comes first.

Air Filter Cleaning:

Every 50 hours or 6 months (more frequently in dusty conditions).

Spark Plug Inspection:

Every 100 hours or 1 year.

Cv T Belt Inspection:

Every 100 hours or 1 year.

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent) SAE 10W-40, 20W-40, or 20W-50 API SG or higher

Cv T Fluid:

Yamaha Genuine Ultramatic® Transmission Fluid (or equivalent specified in manual)

Final Drive Oil:

Yamalube Gear Oil 80W-90 (or equivalent specified in manual)

Coolant:

Permanent type antifreeze coolant (50% mixture with distilled water) - specific Yamaha coolant recommended.

Known Issues

Common Wear Items:

CVT belt wear, CV joint boots, brake pads, wheel bearings.

Engine Performance:

Occasional issues related to fuel system cleanliness and potential sensor faults, typically addressed by EFI diagnostics.

Cooling System:

Potential for radiator blockage or fan motor issues in extreme use conditions.

📚 Vehicle History

Brand Heritage

Brand Origin:

Yamaha Motor Corporation, a Japanese manufacturer known for its vast range of products including motorcycles, marine products, and musical instruments.

Model Evolution

Rhino Introduction:

The Yamaha Rhino was introduced as a sport-utility ATV, designed for recreation, utility, and off-road use, setting benchmarks in its class.

Engine Development:

The 686cc engine (codenamed '700 FI') was a significant upgrade, offering more power and torque than previous generations, and incorporating fuel injection for improved performance and efficiency.

Production

Manufacturing Location:

Primarily manufactured by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Impact:

The Yamaha Rhino was a highly influential model in the utility and sport-utility ATV market, known for its robust engineering and capabilities. It helped define the side-by-side vehicle category.