Yamaha YXR70 700 FI RHINO ATV 2008-2009 Service Repair Manual

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This manual covers the YXR700FI Rhino, often referred to as the Rhino 700, for the 2008 and 2009 model years. Renowned for its robust engineering and versatility, the Rhino 700...

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Taper: Atv

Distributeur:

UGS: 103859

Mots clés: 2008 2009 Atv Powersports Rhino Models UTV Yamaha YXR70 700 FI RHINO

Variantes de produits

Description

This manual covers the YXR700FI Rhino, often referred to as the Rhino 700, for the 2008 and 2009 model years. Renowned for its robust engineering and versatility, the Rhino 700 is a capable utility all-terrain vehicle designed for demanding tasks and recreational off-roading. The commitment to quality and reliability is evident in the model's durable construction and performance-oriented features, making it a trusted choice for work and play. Its powerful 686cc single-cylinder engine, electronic fuel injection, and selectable 2WD/4WD drivetrain with differential lock provide exceptional traction and power across various terrains. This comprehensive service repair manual provides detailed instructions for maintenance, diagnostics, and repair of the YXR700FI Rhino. It covers all major systems, including engine mechanicals, fuel, cooling, electrical, drivetrain, suspension, braking, and chassis. The manual includes routine and scheduled maintenance procedures, in-depth troubleshooting guides for common issues, and step-by-step instructions for component disassembly and assembly. With clear text, high-quality illustrations, and factory-level accuracy, this manual is an essential resource for owners and professional technicians alike to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YXR700FI Rhino

Model Nickname:

Rhino 700

Product Type:

Service Repair Manual

Product Format:

Compatible Years:

2008, 2009

👋 Introduction

Market Position

Target Audience:

Owners of the Yamaha YXR700FI Rhino (2008-2009) seeking to perform maintenance, repairs, or diagnostics themselves, as well as professional ATV technicians.

Competitive Analysis

Value Proposition:

Provides factory-level repair information, saving owners significant costs compared to dealership service. Offers immediate access and portability for on-the-go repairs.

Key Features

Instant Access:

Immediate download available upon purchase, eliminating shipping delays.

Digital Portability:

Accessible on smartphones, tablets, or computers, ideal for trail-side or field repairs.

Accuracy And Completeness:

Guaranteed to contain all necessary service, maintenance, and troubleshooting data as used by authorized service centers.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive maintenance, repair, and troubleshooting for the specified model years.

Page Count

Estimated Pages:

Varies based on specific PDF version, typically hundreds of pages for a full service manual.

Manual Type

Type:

Factory Service Manual / Professional Repair Manual

Language

Language:

English

Format

Digital Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, and repair of the engine block, cylinder head, pistons, connecting rods, crankshaft, camshafts, valves, timing system, and lubrication system.

Fuel System:

Fuel injection system (FI), fuel pump, fuel injectors, throttle body, fuel pressure regulator, fuel lines, fuel tank, and emissions control system.

Cooling System:

Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and exhaust pipe inspection and replacement.

Electrical System:

Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting system, wiring diagrams, and fuses/relays.

Drivetrain:

Transmission (gearbox), drive shafts, differentials (front and rear), CV joints, and final drive inspection and repair.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment specifications.

Braking System:

Hydraulic brake system, brake calipers, brake pads, brake rotors, brake lines, master cylinder, and brake fluid specifications.

Steering System:

Steering column, steering rack, tie rods, ball joints, and power steering system (if applicable).

Chassis And Body:

Frame inspection, body panels, seats, cargo bed, fenders, and trim components.

Troubleshooting:

Diagnostic procedures for common problems, fault codes, and symptom-based troubleshooting guides.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter cleaning/replacement, and lubrication points.

Scheduled Maintenance:

Detailed maintenance schedules based on mileage or operating hours.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, and electrical component diagnosis and replacement.

Diagnostic Procedures:

Step-by-step guides for diagnosing electrical and mechanical faults.

Component Disassembly Assembly:

Detailed instructions for removing, inspecting, servicing, and reinstalling all major components.

Technical Depth

Depth:

Comprehensive, covering everything from basic checks to complete engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics.

Illustration Quality:

High-quality diagrams, exploded views, and step-by-step illustrations to guide repairs accurately.

Text Clarity:

Clear, concise, and easy-to-understand text descriptions for all procedures.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Yes, pages are printable for on-site use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve, Single Cylinder

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm (3.94 in x 3.30 in)

Compression Ratio:

9.2:1

Performance

Estimated Horsepower:

Approximately 45-50 HP (exact figures vary and are often not officially published for ATVs, but this is a typical range for this class of engine).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (FI) with Mikuni throttle body

Fuel Type:

Unleaded gasoline, minimum 87 octane

Ignition

Ignition Type:

TCI (Transistor Controlled Ignition)

Lubrication

Lubrication System:

Wet sump

Oil Capacity W Filter Change:

Approx. 2.4 L (2.5 US qt)

Recommended Oil Viscosity:

Yamaha Yamalube 10W-40 or equivalent API SG, SJ, SL, SM service classification

🔧 Transmission

Standard

Transmission Type:

Automatic (Continuously Variable Transmission - CVT) with Ultramatic® system

Drive Selection:

2WD/4WD shaft drive with Electric Front Differential Lock

Features

Engine Braking:

Built-in engine braking system via CVT

Gear Reduction:

Various ratios for low-speed torque and higher-speed cruising (specifics detailed in manual).

Final Drive:

Sealed O-ring chain

📐 Dimensions

Exterior

Length:

2810 mm (110.6 in)

Width:

1470 mm (57.9 in)

Height:

1925 mm (75.8 in)

Wheelbase:

2070 mm (81.5 in)

Weights

Curb Weight:

Approx. 307 kg (677 lbs)

Payload Capacity:

200 kg (440 lbs) in cargo bed

Towing Capacity:

660 kg (1455 lbs)

Cargo

Cargo Bed Dimensions:

Detailed in manual, typically designed for carrying tools, supplies, etc.

Ground Clearance

Ground Clearance:

264 mm (10.4 in)

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to industry standards for ATV operation; no specific crash test ratings like passenger cars apply. Emphasis on operator safety and responsible use.

Active Features

Braking System Type:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical disc brake

Passive Features

Rollover Protection:

Built-in roll cage and seat belts for operator safety.

Operator Training:

Manual emphasizes the importance of proper operator training and adherence to safety guidelines.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation: Speedometer, odometer, trip meter, fuel gauge, engine hour meter, 2WD/4WD indicator, neutral/reverse indicator.

Driver Assistance

Driver Assistance Features:

Electric Power Steering (EPS) was introduced on later models but not standard on all 2008-2009 units; check specific vehicle. Standard features focus on operational control and safety.

Connectivity

Connectivity Options:

N/A (No integrated connectivity or infotainment beyond basic gauges).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first (refer to manual for precise intervals based on operating conditions).

Spark Plug Check:

Every 100 hours or 12 months.

Air Filter Cleaning:

Every 20 hours or 3 months; replacement as needed.

Fluid Specifications

Engine Oil Type:

Yamaha Yamalube 4 (API SG, SJ, SL, SM) SAE 10W-40.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant Type:

Permanent type antifreeze coolant (50/50 mixture of Yamaha's recommended coolant and distilled water).

Known Issues

Common Wear Items:

CV boots, bushings, wheel bearings, drive belts (CVT), and brake pads due to typical heavy use.

Potential Electrical Issues:

While generally reliable, older units may experience issues with regulator/rectifier or stator if subjected to extreme conditions or improper battery maintenance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha's long-standing reputation for producing high-quality, reliable, and performance-oriented powersports vehicles.

Model Evolution

Rhino Lineage:

The Rhino 700 FI was a significant advancement in Yamaha's side-by-side ATV lineup, known for its robust engineering and utility.

Production

Manufacturing Location:

Yamaha Motor Corporation, primarily manufactured in Japan and/or the United States.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for this model year are not widely publicized, the Yamaha Rhino line consistently received praise for its capability, durability, and utility in the utility ATV segment.