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Yamaha YZ 250F 2008 4-Stroke Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ250F Year: 2008 Type: Motocross Motorcycle Codes Model Code: YZ250FY 👋 Introduction Market Position Positioning: The Yamaha YZ250F has consistently been a top...
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Yamaha YZ 250F 2008 4-Stroke Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ250F
Year:
2008
Type:
Motocross Motorcycle
Codes
Model Code:
YZ250FY
👋 Introduction
Market Position
Positioning:
The Yamaha YZ250F has consistently been a top contender in the highly competitive 250cc four-stroke motocross class, known for its powerful engine, agile handling, and reliability. This model year represents a significant evolution for Yamaha's motocross platform.
Competitive Analysis
Competitors:
Competes directly with models such as the Honda CRF250R, Kawasaki KX250F, and Suzuki RM-Z250 of the same era.
Key Features
Features:
Lightweight aluminum frame, potent 250cc liquid-cooled four-stroke engine, advanced suspension components, aggressive styling, and user-friendly ergonomics. The 2008 model year often features refinements over previous iterations.
📋 Manual Details
Coverage Areas
Areas:
Complete motorcycle coverage
Page Count
Pages:
Approximately 400+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems:
Engine, Transmission, Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Fuel System, Ignition System, Electrical System, Cooling System, Lubrication System, Frame, Handlebars, Controls, Bodywork, Wheels, Tires
Procedures Included
Procedures:
General Information, Troubleshooting, Maintenance, Engine Removal/Installation, Engine Disassembly/Reassembly, Carburetor Service, Ignition System Checks, Clutch Operation, Transmission Service, Suspension Adjustments and Rebuilds, Brake System Bleeding and Service, Wheel Bearing Replacement, Electrical Component Testing, Wiring Diagrams, Torque Specifications, Specifications Tables, Special Tools Required
Technical Depth
Depth:
Comprehensive; covers routine maintenance to complete engine and chassis rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
Format:
High-resolution, searchable PDF
Print Quality
Quality:
Printable pages with clear, legible text and diagrams
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
249cc, Liquid-cooled, 4-stroke, DOHC, 5-valve, Single-cylinder
Bore X Stroke:
77.0 mm x 53.6 mm
Compression Ratio:
12.9:1
Performance
Horsepower:
Approx. 40-42 HP (at crankshaft, estimated)
Torque:
Approx. 25-27 lb-ft (at crankshaft, estimated)
Fuel System
Carburetor:
Keihin FCR37 (Flat CR) with Accelerator Pump
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Cooling System
Type:
Liquid-cooled, dual radiators
Lubrication System
Type:
Wet sump with oil cooler
Ignition System
Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Specific ratios detailed in the manual.
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher.
Transmission Oil Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
2170 mm (85.4 in)
Overall Width:
825 mm (32.5 in)
Overall Height:
1280 mm (50.4 in)
Seat Height:
990 mm (39.0 in)
Wheelbase:
1475 mm (58.1 in)
Weights
Dry Weight:
97 kg (213.8 lbs)
Wet Weight:
Approx. 106 kg (233.7 lbs)
Fuel Capacity:
8.0 L (2.1 US gal)
Oil Capacity:
0.90 L (0.95 US qt) (without oil filter replacement), 0.95 L (1.00 US qt) (with oil filter replacement)
Wheels Tires
Front Tire:
80/100-21 51M
Rear Tire:
100/90-19 57M
Front Brake:
Hydraulic disc
Rear Brake:
Hydraulic disc
Front Suspension:
Telescopic fork, 16-way adjustable compression and rebound damping.
Front Suspension Travel:
300 mm (11.8 in)
Rear Suspension:
Monocross, adjustable preload, 16-way adjustable compression and rebound damping.
Rear Suspension Travel:
315 mm (12.4 in)
🛡️ Safety Features
Ratings
Ratings:
N/A (Motocross bikes are not typically rated by organizations like NHTSA or IIHS)
Active Features
Features:
Powerful hydraulic disc brakes for responsive stopping power, ergonomic controls for rider confidence.
Passive Features
Features:
Robust frame construction, protective bodywork, high-grip tires for stability.
💡 Technology Features
Infotainment
Features:
N/A (Motocross bikes typically do not feature infotainment systems).
Driver Assistance
Features:
N/A (Motocross bikes do not feature electronic driver assistance systems).
Connectivity
Features:
N/A (No on-board computer or connectivity features).
Engine Technology
Features:
Four-valve cylinder head, 5-valve configuration for improved airflow, liquid cooling for consistent operating temperature, accelerator pump in carburetor for improved throttle response.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10-15 hours of riding, or as per manual recommendation. Frequent checks are advised.
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 10-20 hours of riding.
Valve Clearance Check:
Every 15-25 hours of riding, or as specified in the manual.
Fluid Specifications
Engine Oil:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher.
Coolant:
High-quality motorcycle coolant (50% ethylene glycol and 50% deionized water recommended)
Brake Fluid:
DOT 4
Known Issues
Issues:
Some owners reported occasional carburetor jetting issues requiring fine-tuning for optimal performance across different altitudes and temperatures. Clutch wear can be accelerated with aggressive riding. Suspension seals can be prone to leaks if not maintained. Regular air filter maintenance is crucial to prevent engine damage from dirt ingress.
Part Numbers
Oil Filter:
Yamaha P/N 32A-13440-00-00 (Example, verify with manual)
Air Filter:
Yamaha P/N 5SX-14451-00-00 (Example, verify with manual)
Spark Plug:
NGK CR9E (Verify with manual for specific application)
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long and storied history in motorcycle racing, particularly in motocross, with numerous championships and innovations.
Model Evolution
Evolution:
The YZ250F transitioned to a four-stroke engine early in its life, marking a significant shift in motocross technology. Each year typically brings refinements in engine performance, suspension tuning, and chassis design.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
The YZ250F platform, in general, has received numerous accolades and awards from motorcycle publications over the years for its performance and handling characteristics. Specific awards for the 2008 model may vary.
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