🏷️ Basic Information

Make:

Yamaha

Model:

Zuma 125

Year:

2009

Product Type:

Service Repair Manual

Engine Code:

N/A (Internal Yamaha designation may exist, but not typically public-facing for this model)

👋 Introduction

Vehicle Segment:

Urban Scooter / Commuter Motorcycle

Target Audience:

Commuters, city riders, riders seeking a practical and fuel-efficient two-wheeler.

Key Competitors:

Honda PCX, Kymco Agility, SYM Fiddle, Lance PCH.

Design Philosophy:

Rugged, practical design with off-road inspired styling for urban versatility.

Engine Type:

Fuel-injected, air-cooled, SOHC, 4-valve, 4-stroke engine with automatic transmission.

Chassis Features:

Under-seat storage, durable bodywork, comfortable riding position.

📋 Manual Details

Coverage Type:

Comprehensive Service and Repair

Page Count:

Estimated 300-400 pages (typical for this type of detailed manual)

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Top end, bottom end, cylinder head, piston, crankshaft, valve train, lubrication system.

Fuel System:

Fuel injection system (FI), throttle body, fuel pump, fuel injectors, fuel filter, vapor recovery system.

Ignition System:

ECU, ignition coils, spark plugs, wiring diagrams related to ignition.

Transmission Drivetrain:

Automatic CVT (Continuously Variable Transmission), clutch assembly, drive and driven pulleys, final drive gears.

Cooling System:

Liquid cooling system, radiator, fan, thermostat, coolant passages.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), horn, instrument cluster, wiring harnesses, fuses, relays, ECU diagnostics.

Brakes:

Front and rear brake systems (hydraulic disc brakes), brake fluid specifications, caliper maintenance, brake pad replacement, bleeding procedures.

Suspension:

Front telescopic forks, rear shock absorber, fork oil specifications, seal replacement, linkage maintenance.

Steering:

Handlebar assembly, steering stem, bearings, lubrication.

Wheels Tires:

Wheel bearing maintenance, tire pressure specifications, tire replacement guidelines.

Chassis Frame:

Frame inspection, mounting points, body panel removal and installation.

Bodywork Styling:

Fairings, panels, seat removal, storage compartment access.

Routine Maintenance:

Oil changes, filter replacements (oil and air), spark plug inspection/replacement, brake adjustments, chain lubrication (if applicable, though this is CVT).

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine performance, electrical issues, and starting problems.

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures.

Transmission Repair:

CVT component inspection, replacement of drive/driven sheaves, clutch shoes, and torque driver.

Electrical Diagnostics:

Wiring diagrams, component testing, ECU diagnostic codes (DTCs) and their interpretation.

Brake System Service:

Brake pad replacement, caliper service, rotor inspection, brake line flushing, bleeding procedures.

Suspension Fork Rebuild:

Front fork seal replacement, oil changes, damper rod service.

Fuel Injection Service:

Throttle body cleaning, injector cleaning/testing, fuel system pressure checks.

Chassis Component Replacement:

Bearing replacement (steering head, wheel), component alignment checks.

Depth Level:

Full factory level, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (typically, for digitally sourced manuals)

Print Quality:

High-resolution images and diagrams suitable for printing.

Binding Type:

N/A (Digital format)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

4-stroke, SOHC, 2-valve, Air-cooled

Displacement:

124 cc (Cubic Centimeters)

Bore X Stroke:

52.4 mm x 57.9 mm

Compression Ratio:

10.0:1

Lubrication System:

Wet sump

Horsepower:

Approx. 10 HP @ 7,500 RPM (Manufacturer specific figures may vary slightly)

Torque:

Approx. 7.2 ft-lb @ 6,000 RPM (Manufacturer specific figures may vary slightly)

Fuel Delivery:

Fuel Injection (Yamaha Fuel Injection)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

6.0 Liters (1.59 Gallons)

Recommended Oil Type:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)

Oil Capacity With Filter:

0.90 Liters (0.95 US qt)

Oil Filter Part Number:

5YP-13440-00-00 (Example - always verify with a parts catalog for exact fitment)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Clutch Type:

Dry centrifugal clutch

Drive Type:

V-belt

Gear Reduction Type:

Constant mesh gears (final drive)

Transmission Fluid:

Yamaha Gear Oil 75W (or equivalent SAE 75W API GL-4)

Transmission Fluid Capacity:

0.13 Liters (0.14 US qt)

📐 Dimensions

Length:

1,910 mm (75.2 in)

Width:

745 mm (29.3 in)

Height:

1,065 mm (41.9 in)

Wheelbase:

1,375 mm (54.1 in)

Ground Clearance:

135 mm (5.3 in)

Seat Height:

760 mm (29.9 in)

Wet Weight:

126 kg (278 lbs)

Dry Weight:

N/A (Wet weight is the more commonly quoted figure)

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles typically do not receive the same standardized crash test ratings as automobiles)

Braking System:

Front: Hydraulic disc brake, Rear: Hydraulic disc brake

Lighting:

Halogen headlight, LED taillight, incandescent turn signals.

Frame Construction:

Steel tube underbone frame for rigidity and durability.

Storage:

Under-seat storage compartment for helmets or personal items.

💡 Technology Features

Instrument Cluster:

Analog speedometer, digital fuel gauge, trip meter, clock, warning lights (FI, oil, battery, high beam).

ABS:

Not available on this model.

Bluetooth:

Not available on this model.

Fuel System Technology:

Closed-loop fuel injection system contributes to emissions control and fuel efficiency.

🔧 Maintenance

Engine Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months.

Oil Filter Replacement Interval:

Every 6,000 km (3,600 miles) or 12 months, or at every second oil change.

Air Filter Cleaning Inspection:

Every 6,000 km (3,600 miles) or 12 months. Replacement as needed.

Spark Plug Inspection:

Every 6,000 km (3,600 miles) or 12 months. Replacement as needed based on wear.

Cvt Drive Belt Inspection:

Every 12,000 km (7,200 miles) or 24 months. Replacement typically recommended around 20,000 km (12,000 miles) or based on wear indicators.

Brake Pad Inspection:

Every 6,000 km (3,600 miles) or 12 months. Replace as needed based on wear.

Brake Fluid Type:

DOT 4 (or SAE J1703)

Coolant Type:

High-quality ethylene glycol based antifreeze coolant with demineralized water (50/50 mixture).

Common Wear Items:

CVT belt, brake pads, tires, fork seals, and starter brushes are common wear items.

Potential Performance Issues:

Occasional issues with fuel injector clogs can arise with poor fuel quality or infrequent use.

Source Reliability:

Factory Service Manual (FSM) provides the most accurate and manufacturer-recommended maintenance schedule.

📚 Vehicle History

Manufacturer History:

Yamaha Motor Corporation, a globally recognized Japanese manufacturer with a rich history in motorcycles, musical instruments, and marine products.

Zuma Lineage:

The Zuma line, introduced in the early 2000s, is known for its rugged styling and practical features, appealing to a broader audience than traditional scooters. The 125cc model, introduced later, offered improved performance and fuel efficiency.

Model Year Introduction:

The Zuma 125 was introduced to the US market in 2008 for the 2009 model year.

Manufacturing Location:

Typically manufactured in Japan or Southeast Asia by Yamaha.