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Yanmar YM195D Full Service Repair Manual

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The YANMAR YM195D is a robust and reliable compact tractor, likely produced from the late 1970s through the 1980s and into the early 1990s. Renowned for its diesel engine efficiency...
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Taper: Tractor
Distributeur:
UGS: 153451
Yanmar YM195D Full Service Repair Manual
The YANMAR YM195D is a robust and reliable compact tractor, likely produced from the late 1970s through the 1980s and into the early 1990s. Renowned for its diesel engine efficiency and durable construction, this model is well-suited for a variety of agricultural tasks, property maintenance, and light construction work. Its design emphasizes functionality and longevity, characteristic of Yanmar's long-standing reputation in the machinery industry. The YM195D offers dependable performance, making it a valuable asset for professional agricultural technicians, small farm owners, property managers, and serious DIY enthusiasts seeking a capable utility tractor. This comprehensive service repair manual provides in-depth coverage for the YANMAR YM195D, encompassing all aspects of repair, maintenance, rebuilding, and refurbishment. It details procedures for the engine, fuel, cooling, lubrication, electrical, transmission, hydraulic, steering, braking, chassis, and bodywork systems. The manual includes step-by-step repair instructions, diagnostic troubleshooting guides, detailed wiring diagrams, and expert-level technical specifications. Its purpose is to empower owners and technicians to effectively maintain, diagnose, and repair the tractor, ensuring optimal performance and extending its operational life.
🏷️ Basic Information
Identification
Make:
Yanmar
Model:
YM195D
Vehicle Type:
Compact Tractor
Codes
Engine Code:
Likely Yanmar 3T72HA or similar (common for this model series)
👋 Introduction
Market Position
Category:
Compact Utility Tractor
Target User:
Professional agricultural technicians, small farm owners, property managers, serious DIY enthusiasts
Competitive Analysis
Competitors:
Kubota B-series, John Deere 700/800 series, Massey Ferguson GC series, Iseki TU series (comparable models of the era)
Key Features
Manual Value:
Comprehensive coverage for all aspects of repair and maintenance, saving time and money on professional servicing
Diagnostic Capability:
Includes detailed wiring diagrams and troubleshooting procedures for electrical issues
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, maintenance, rebuilding, refurbishment, restoration
Secondary Coverage:
Diagnostics, electrical service, troubleshooting
Page Count
Estimated Page Count:
Likely 200-400 pages (typical for a full service manual of this nature)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Windows Versions, Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, component testing, and adjustment
Fuel System:
Fuel injection, carburetor (if applicable), fuel pump, filters, and lines
Cooling System:
Radiator, thermostat, water pump, hoses, and coolant specifications
Lubrication System:
Oil pump, oil filter, oil passages, and oil specifications
Electrical System:
Starting system, charging system, lighting, ignition, and wiring diagrams
Transmission:
Clutch, gearbox, final drive, PTO (Power Take-Off) systems
Hydraulic System:
Hydraulic pump, control valves, cylinders, and fluid specifications for 3-point hitch and implement control
Steering System:
Mechanical or power steering components and operation
Braking System:
Brake mechanisms, linkages, and adjustments
Chassis And Frame:
Frame integrity, front axle, rear axle, and structural components
Bodywork And Sheet Metal:
Fenders, hood, operator platform, and mounting points
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacement
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Comprehensive engine and transmission overhaul procedures
Diagnostics:
Troubleshooting guides for common problems and diagnostic testing procedures
Electrical Diagnostics:
Wiring diagrams, electrical troubleshooting charts, and component testing
Technical Depth
Depth:
Expert-level detail suitable for professional technicians and advanced DIY mechanics
Detail Level:
Detailed sub-steps, critical notes, cautions, and warnings
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, fully printable
Print Quality
Printability:
All pages are printable, allowing for physical copies
Binding Type
Binding:
Digital (N/A for physical binding)
Paper Type
Paper:
Digital (N/A for paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, Naturally Aspirated (likely a 3-cylinder)
Displacement:
Approximately 1.2 - 1.5 Liters (estimated based on common Yanmar engines of this class)
Performance
Horsepower:
Around 19-20 PTO horsepower (specific rating may vary slightly)
Torque:
Estimated 40-50 lb-ft (specific rating not provided, but typical for this engine size)
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI), depending on exact engine variant
Fuel Type:
Diesel Fuel
Lubrication System
Oil Capacity:
Approximately 4.5 - 5.0 liters (check manual for exact specification)
Cooling System
Coolant Capacity:
Approximately 5.0 - 6.0 liters (check manual for exact specification)
🔧 Transmission
Standard
Type:
Manual Transmission with Hi/Lo range, likely 8-speed forward and 2-speed reverse
Optional
Transmission Options:
Not typically offered in automatic or hydrostatic for this model, primarily manual gearbox
Features
Pto:
Rear PTO, likely 540 RPM standard
Differential Lock:
Rear differential lock often standard or available
Fluid Requirements
Transmission Oil Type:
GL-4 Gear Oil (e.g., SAE 80W-90 or 85W-140, consult manual for specific viscosity)
Hydraulic Oil Type:
Tractor Hydraulic Fluid (THF) or UTF (Universal Tractor Transmission Fluid)
📐 Dimensions
Exterior
Length:
Approximately 2.8 - 3.0 meters (without implements)
Width:
Approximately 1.2 - 1.4 meters (at rear wheels)
Height:
Approximately 1.3 - 1.5 meters (to top of steering wheel/seat, excluding ROPS)
Weights
Operating Weight:
Approximately 1000 - 1200 kg (without ballast or implements)
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) is typically standard or a common option for safety
Active Features
Safety Switches:
Clutch safety switch, PTO safety switch (common)
Passive Features
Seatbelt:
Seatbelt often present with ROPS
💡 Technology Features
Infotainment
Features:
Basic operator controls, no modern infotainment features; focus on function and durability.
Driver Assistance
Features:
Mechanical linkages for transmission and steering, 3-point hitch control for implement operation.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually (refer to manual for precise interval).
Fuel Filter Replacement:
Every 250-500 operating hours or as needed based on fuel quality.
Air Filter Cleaning/Replacement:
Check at 50-100 hour intervals, clean or replace as needed.
Fluid Specifications
Engine Oil Type:
API CF or CD (Diesel Engine Oil) SAE 10W-30 or 15W-40 recommended for most operating temperatures.
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio).
Known Issues
Common Wear Items:
Clutch wear, hydraulic cylinder seals, PTO spline wear, starter motor reliability.
Electrical Gremlins:
Corroded connections, faulty switches, and aging wiring harnesses can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yanmar Co., Ltd. is a Japanese company founded in 1912, renowned for diesel engines and machinery.
Model Evolution
Series:
The YM series represents Yanmar's line of compact and utility tractors, popular for their reliability and efficiency.
Production
Production Period:
Likely produced from the late 1970s through the 1980s and into the early 1990s.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the YM195D model are not widely documented, but Yanmar as a brand is recognized for quality and reliability in agricultural machinery.
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