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Zetor 3320 3340 4320 4340 5320 5340 5340 6320 6320 6340 6340 6340 Turbo Horal Tractor Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Zetor Model: 3320, 3340, 4320, 4340, 5320, 5340, 6320, 6340, 6340 Turbo Horal Model Variants: Includes 2WD and 4WD variants for each numerical model designation...
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Taper: Tractor
Distributeur:
UGS: 20455
Zetor 3320 3340 4320 4340 5320 5340 5340 6320 6320 6340 6340 6340 Turbo Horal Tractor Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Zetor
Model:
3320, 3340, 4320, 4340, 5320, 5340, 6320, 6340, 6340 Turbo Horal
Model Variants:
Includes 2WD and 4WD variants for each numerical model designation (e.g., 3320 vs 3340).
👋 Introduction
Market Position
Market Position:
These Zetor tractors represent robust, reliable, and versatile utility tractors designed for a wide range of agricultural and general-purpose applications. They are known for their straightforward design, durability, and ease of maintenance, appealing to farmers, contractors, and landowners seeking dependable performance.
Market Position Notes:
Positioned as workhorse tractors that offer a blend of power, reliability, and simplicity, making them suitable for small to medium-sized farms and various utility tasks.
Competitive Analysis
Competitive Analysis:
Zetor tractors compete in the utility tractor segment against manufacturers like John Deere (e.g., 5E Series), Massey Ferguson (e.g., 4700 Series), New Holland (e.g., TD5 Series), and McCormick. Their competitive edge often lies in their strong build quality, robust powertrain, and competitive pricing, offering excellent value for money.
Key Features
Key Features:
The Zetor 33xx, 43xx, 53xx, and 63xx series tractors are characterized by their powerful diesel engines, reliable transmissions (often with 2WD and 4WD options), robust hydraulic systems for implement control, comfortable operator cabins (with varying levels of comfort and features depending on the specific model and year), and solid construction designed for demanding work environments.
📋 Manual Details
Coverage Areas
Coverage Areas:
All repairs, servicing, and troubleshooting procedures for Zetor 3320, 3340, 4320, 4340, 5320, 5340, 6320, 6340, 6340 Turbo Horal tractors.
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service & Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF Download
Format Notes:
Instant download capability means immediate access to critical repair information, reducing downtime for users.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical and electrical systems, fuel system (injection, filtration), cooling system, lubrication system, intake and exhaust systems, clutch, transmission (gearbox, PTO, hydraulics), front axle (2WD/4WD), rear axle and differential, brakes (mechanical, hydraulic), steering system, hydraulic system (lift, power steering), electrical system (lighting, charging, starting), operator's station, bodywork, and general maintenance.
Systems Covered Additional:
Includes detailed information on the cooling system (radiator, thermostat, water pump), lubrication system (oil pump, filters, oil passages), air intake system (air cleaner), exhaust system, starting system (starter motor, battery), charging system (alternator, regulator), lighting system, instrumentation, and wiring diagrams for troubleshooting electrical faults.
Systems Covered Electrical:
Comprehensive electrical schematics, component testing procedures, and troubleshooting guidance for headlights, taillights, indicators, battery, charging system, and starter.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, diagnostics and troubleshooting, component removal and installation, disassembly and reassembly, adjustment procedures, repair of specific components, electrical system testing, hydraulic system troubleshooting, engine overhaul, transmission rebuild, brake system servicing, steering system repair, and general upkeep.
Procedures Included Additional:
Specific procedures for valve adjustment, piston and ring replacement, cylinder head servicing, fuel injector testing and replacement, glow plug testing, radiator and hose replacement, water pump overhaul, oil cooler cleaning, steering column repair, front wheel hub maintenance, and rear differential inspection are all covered.
Procedures Included Hydraulic:
Hydraulic system diagnostics, including testing of the hydraulic pump, control valves, lift cylinders, and auxiliary hydraulic ports. Repair procedures for leaks and performance issues are detailed.
Technical Depth
Technical Depth:
Professional level, step-by-step instructions, detailed exploded diagrams, and high-quality photographs for all repair and maintenance tasks. Covers both basic servicing to complete component overhauls and diagnostics.
Technical Depth Notes:
The manual provides torque specifications for all critical fasteners, clearances for engine and transmission components, and diagnostic flowcharts to systematically identify and resolve issues.
📊 Manual Specifications
File Format
File Format:
PDF
File Format Notes:
The PDF format allows for easy searching, bookmarking, and cross-referencing of information, enhancing its utility for technicians and owners.
Print Quality
Print Quality:
High-resolution, suitable for professional printing of individual pages or the entire manual.
Print Quality Notes:
Diagrams are clear and well-labeled, facilitating easy identification of parts and assembly sequences.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Typically powered by Zetor's own naturally aspirated or turbocharged diesel engines. Specific engine models and displacements vary across the 33xx, 43xx, 53xx, and 63xx series. For example, the 3320/3340 likely uses a smaller displacement engine (e.g., around 2.5-3.0 liters), while the 63xx series would feature larger engines (e.g., 3.5-4.0 liters).
Engine Notes:
Covers naturally aspirated and turbocharged versions of Zetor's engines specific to these series. Details on engine identification numbers and build codes are provided.
Performance
Performance:
Horsepower ratings typically range from approximately 35 HP for the 3300 series up to 65-70 HP for the 6300 series. Torque figures would correlate with displacement and aspiration. Specific figures are detailed within the manual.
Performance Notes:
Engine performance tuning, if applicable, or specific torque sequences for cylinder heads and main bearings are detailed. Information on injector timing and pump calibration would be included.
Fuel System
Fuel System:
Direct injection fuel system, typically featuring rotary or inline injection pumps from manufacturers like Zetor, or potentially Bosch/Lucas. Includes fuel filters for primary and secondary filtration.
Fuel System Notes:
Covers fuel pump timing, injector testing for spray pattern and pressure, and bleeding the fuel system after maintenance.
🔧 Transmission
Standard
Standard:
A synchronized constant-mesh gearbox is standard on most models, offering a range of forward and reverse gears (e.g., 8 forward and 4 reverse, or more with creeper gears). Available in 2WD (rear-wheel drive) and 4WD (four-wheel drive) configurations.
Transmission Type:
Mechanical transmission with various gear ratios and speed options, including high/low range selectors on some models.
Optional
Optional:
Some higher-spec models or later revisions might offer options like a synchronized shuttle, creeper gears, or enhanced PTO options. Detailed transmission configurations are model-specific and covered in the manual.
Features
Features:
Includes a robust mechanical clutch, power take-off (PTO) shaft (e.g., 540/1000 RPM options), and integrated hydraulic lift system with draft and position control.
Features Additional:
Includes detailed procedures for servicing the rear differential, planetary gears, final drives, and stub axles. Information on PTO clutch pack inspection and replacement is also provided.
📐 Dimensions
Exterior
Exterior:
Dimensions vary significantly by model. Generally compact to medium-sized utility tractors, optimized for maneuverability in fields and around farmsteads. Length typically 3.5-4.2 meters, width 1.7-2.2 meters, and height to cabin/rollbar 2.4-2.8 meters. Exact dimensions are model-specific.
Exterior Notes:
Wheelbase, track widths (front and rear), ground clearance, and turning radius specifications are provided for accurate maneuverability assessment and setup.
Weights
Weights:
Operating weight typically ranges from 2000 kg to 3000 kg, depending on the model, 2WD/4WD configuration, and installed options. Gross vehicle weight ratings (GVWR) will be higher.
🛡️ Safety Features
Ratings
Ratings:
Tractor safety is paramount. Manual covers safety precautions related to ROPS (Roll-Over Protective Structure), seatbelts, proper operation, machine guards, and braking systems. Specific safety certifications are not detailed in the product description but are expected to meet relevant regional standards (e.g., European or ISO standards).
Active Features
Active Features:
Effective braking systems (likely internal expanding shoe or disc brakes operated hydraulically), reliable steering, and secure seating with safety restraints.
Passive Features
Passive Features:
Standard ROPS (frame or integrated cab), handrails for safe entry/exit, and operator presence controls on the seat and PTO engagement.
💡 Technology Features
Infotainment
Infotainment:
Basic tractor technology. Infotainment features are minimal, typically limited to a basic radio/audio system in enclosed cab models. The manual focuses on functional systems, not user entertainment technology.
Driver Assistance
Driver Assistance:
Limited driver assistance features. Emphasis is on mechanical and hydraulic controls. Some models may have features like power steering and improved braking systems for enhanced operational ease and safety.
Connectivity
Connectivity:
No modern digital connectivity features are expected on these models. The focus is on robust mechanical and electrical systems directly related to tractor operation.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical service intervals include engine oil and filter changes every 250-500 hours, fuel filter changes every 500 hours, hydraulic oil and filter changes every 1000-1200 hours, and regular lubrication of pivot points, U-joints, and steering components. Detailed schedules and specific intervals are provided in the manual.
Service Intervals Notes:
The manual emphasizes preventative maintenance, detailing checks for leaks, wear, and proper operation of all mechanical systems.
Fluid Specifications
Fluid Specifications:
Engine Oil: API CD/CE or higher, SAE 15W-40 or 10W-30 depending on climate. Hydraulic/Transmission Fluid: Zetor specific or equivalent UTF (Universal Tractor Transmission Fluid) or TDW (Tractor Drive Wheel) oil meeting specific viscosity and additive requirements (e.g., ISO VG 46 or similar). Coolant: Ethylene glycol based antifreeze with appropriate corrosion inhibitors. Brake Fluid: DOT 3 or DOT 4 for hydraulic systems, or specific mineral oil for wet brake systems. Refer to the manual for precise specifications and capacities.
Fluid Capacities:
Engine oil capacity, hydraulic system fluid capacity, transmission fluid capacity, coolant capacity, and fuel tank capacity are all specified for proper fluid management and maintenance.
Fluid Specifications Notes:
Specific Zetor part numbers for filters (oil, fuel, hydraulic, air) and recommended fluid grades and capacities for different operating temperatures are included.
Known Issues
Known Issues:
Common maintenance items and potential issues covered include clutch wear, hydraulic pump performance, electrical connector corrosion, PTO engagement issues, and routine engine maintenance. The manual provides diagnostic procedures to address these.
Known Issues Additional:
Troubleshooting guides for common electrical issues such as non-starting, charging system faults, lighting problems, and PTO engagement faults are a key component of the manual.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Zetor is a long-standing Czech Republic-based manufacturer of tractors and agricultural machinery, with a history dating back to 1946. The brand is known for its durability, simplicity, and value proposition in global markets.
Model Evolution
Model Evolution:
The Zetor 33xx, 43xx, 53xx, and 63xx series represent an evolution of Zetor's utility tractor offerings, building upon earlier designs with improved engines, transmissions, and operator comfort. These models were popular throughout the late 20th and early 21st centuries.
Model Evolution Notes:
These models are part of Zetor's broader range of utility tractors that have been refined over decades to meet the evolving demands of the agricultural sector.
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