Mini Mark I Mk1 1959-1967 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Austin Mini / Morris Mini Model: Mark I (Mk1) Model Variants: Austin Seven, Austin Super, Morris Mini-Minor, Morris Super Codes Chassis Codes: 850, 1000, Cooper,...

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Typ: Car

Anbieter:

Art.-Nr: 200606

Stichworte: 1959 1960 1961 1962 1963 1964 1965 1966 1967 Car Cars Mark I Mini Mini Cooper Mk1

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Austin Mini / Morris Mini

Model:

Mark I (Mk1)

Model Variants:

Austin Seven, Austin Super, Morris Mini-Minor, Morris Super

Codes

Chassis Codes:

850, 1000, Cooper, Cooper S (varied by year and sub-model)

👋 Introduction

Market Position

Market Segment:

Economical, compact car, iconic British motoring

Competitive Analysis

Key Competitors:

Ford Anglia, Vauxhall Viva, Fiat 500, VW Beetle

Key Features

Design Philosophy:

Revolutionary transverse engine and front-wheel-drive layout, space-saving 'rubber cone' suspension

Target Audience:

Do-it-yourselfer and experienced mechanic seeking comprehensive repair information

📋 Manual Details

Coverage Areas

Vehicle Years Covered:

1959-1967

Engine Variants Covered:

848cc OHV inline-4, 998cc OHV inline-4, 1071cc OHV inline-4, 1275cc OHV inline-4

Trim Levels Covered:

All styles and configurations

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but implies comprehensive)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine service/repair, cooling system, fuel system (including fuel injection for later models/variants), emission system, engine control system

Drivetrain Systems:

Transmission service/repair, differential/drive, axle

Chassis Systems:

Brake system, suspension, steering, chassis/body

Electrical Systems:

Electrical system, wiring diagram

Comfort Systems:

Heater/Air Conditioner (if applicable to specific models within the range)

Interior Systems:

Interior, restraint system

Procedures Included

Maintenance Procedures:

General maintenance, periodic lubrication, oil changes, filter replacements, tune-ups

Repair Procedures:

Complete disassembly and reassembly of all major mechanical and electrical components

Troubleshooting:

Comprehensive troubleshooting guides for common and complex issues

Diagnostics:

Diagnosis and repair of electrical system problems with detailed wiring diagrams

Technical Depth

Depth Of Information:

Full factory service repair manual with step-by-step instructions, detailed substeps, notes, cautions, and warnings

Visual Aids:

Hundreds of photos and illustrations, enlarged inset views for detailed part examination

Organization:

Numbered instructions, numbered table of contents for easy navigation, bold figure numbers

📊 Manual Specifications

File Format

File Format:

Software Requirement:

Adobe PDF Reader

Print Quality

Printability:

Printable without restriction (entire manual or selected pages)

Binding Type

Binding Type:

Digital download (printable, can be burned to CD-ROM)

Paper Type

Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Overhead Valve (OHV) inline-4, BMC A-Series

Displacement Base:

848 cc (51.7 cu in)

Bore Stroke Base:

62.9 mm x 76.2 mm (2.48 in x 3.00 in)

Horsepower Base:

34-37 bhp @ 5000 rpm

Torque Base:

50-52 lb-ft @ 2500 rpm

Performance

Engine Variants:

998cc (38-40 bhp), 1071cc (55-60 bhp), 1275cc (60-70 bhp for Cooper, 70+ bhp for Cooper S)

Fuel System

Carburetion:

Single SU (HS2 or H2) or Zenith downdraft carburetor (standard models), twin SU carburetors (Cooper models)

Fuel Injection Coverage:

Mentioned for later variants/optional systems, likely covered for specific models within the 1959-1967 range

Engine Management

Ignition System:

Coil ignition, distributor (e.g., Lucas)

🔧 Transmission

Standard

Transmission Type:

4-speed manual transaxle (integrated with engine)

Optional

Automatic Transmission:

Optional 4-speed automatic (less common, specific availability may vary)

Features

Gear Ratios:

Specific ratios provided in manual for different models and final drive options

Fluid Specifications

Transmission Fluid Type:

GL4 Hypoid Gear Oil SAE 80 or equivalent (specific viscosity may vary based on ambient temperature, manual will detail)

📐 Dimensions

Exterior

Length:

Approx. 3050 mm (120.1 in)

Width:

Approx. 1400 mm (55.1 in)

Height:

Approx. 1346 mm (53.0 in)

Wheelbase:

Approx. 2096 mm (82.5 in)

Weights

Curb Weight Base:

Approx. 590 kg (1300 lbs)

Gross Vehicle Weight Rating:

Varies by model and configuration

🛡️ Safety Features

Ratings

Crash Test Information:

Not subjected to modern crash testing standards; design predates widespread mandatory safety regulations.

Active Features

Braking System:

Hydraulic drum brakes (front and rear) on standard models, front disc brakes on Cooper and Cooper S models.

Steering System:

Rack and pinion steering, non-assisted.

Passive Features

Seatbelts:

Optional or basic lap belts in early models, 3-point belts may have become available or mandatory later in the period/market.

💡 Technology Features

Infotainment

Audio System:

Basic AM radio, often optional. Later models might have had upgraded radio options.

Driver Assistance

Driver Aids:

None; this era of vehicle focused on core driving mechanics.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 miles or 6 months, whichever comes first (refer to manual for precise recommendation).

Tune Up Interval:

Recommended annually or every 6,000-10,000 miles for ignition and carburetor adjustments.

Fluid Specifications

Engine Oil Type:

API SF or SG rated 20W-50 or 10W-40 (check manual for specific ambient temperature suitability).

Engine Oil Capacity:

Approx. 3.5 liters (3.7 US quarts) including filter.

Coolant Type:

Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio typical).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic fluid (check manual for precise specification).

Known Issues

Common Problems:

Rust (especially sills, wheel arches, floor pans), oil leaks (especially from gearbox/engine seals), cone spring wear, carburetor tuning issues, gearbox synchromesh wear.

Bodywork Maintenance:

Regular inspection and treatment for rust prevention is crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

British Motor Corporation (BMC), later British Leyland

Model Evolution

Introduction:

Launched in August 1959 as the BMC Mini. Rebadged and sold under Austin (Austin Seven) and Morris (Morris Mini-Minor) marques.

Key Developments Mk1:

Introduction of the 998cc engine, improved suspension (hydrolastic), and the performance-oriented Cooper and Cooper S variants.

Production

Production Period:

1959-1967 (for Mk1 designation)

Manufacturing Locations:

United Kingdom (primarily Longbridge, Birmingham and Cowley, Oxford)

🏆 Awards & Recognition

Recognitions

Design Awards:

Recognized as an automotive design icon, influenced countless subsequent compact car designs.

Motorsport Success:

Highly successful in motorsport, particularly in rallying (e.g., Monte Carlo Rally wins) and circuit racing, highlighting the Cooper variants' performance.