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Austin Mini Countryman 1968 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1968 Body Style: Estate/Wagon 👋 Introduction Market Position Value Proposition: Empowers owners to perform their own servicing, saving significant labor...
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Austin Mini Countryman 1968 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Austin
Model:
Mini Countryman
Year:
1968
Body Style:
Estate/Wagon
👋 Introduction
Market Position
Value Proposition:
Empowers owners to perform their own servicing, saving significant labor costs (estimated $50-$60/hour)
Competitive Analysis
Authenticity:
Actual genuine factory repair manuals, not third-party alternatives
Key Features
Content Detail:
Hundreds of pages with detailed illustrations, diagrams, and specifications
Instruction Format:
Step-by-step instructions, notes, cautions, warnings, and numbered substeps
Usability:
Easy to view, search, and print specific sections or the entire manual
📋 Manual Details
Coverage Areas
Primary Coverage:
All styles of the 1968 Austin Mini Countryman
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive engine overhaul and repair procedures
Transmission Service Repair:
Detailed transmission maintenance and repair
Brake System:
Service and repair of the braking system
Wiring Diagram:
Complete wiring diagrams for electrical systems
Electrical System:
Diagnosis and repair of all electrical components
Suspension:
Service and repair of suspension components
Periodic Lubrication:
Lubrication points and schedules
Steering:
Maintenance and repair of the steering system
Cooling System:
Service for the engine cooling system
Fuel System:
Service and repair of the fuel system (including injection/carburetion)
Emission System:
Information on emission control systems
Heater Air Conditioner:
Service for HVAC systems
Engine Control System:
Details on engine control unit (if applicable) and related systems
Chassis Body:
Body and chassis repair and maintenance
Restraint System:
Information on seat belts and safety restraints
Interior:
Interior component service and repair
Differential Drive:
Service and repair of the differential and drive axles
Axle:
Axle service and repair procedures
Procedures Included
General Maintenance:
Routine maintenance procedures and schedules
Troubleshooting:
Advanced troubleshooting guides for diagnosing issues
Repair Procedures:
Step-by-step repair instructions
Rebuilding:
Comprehensive rebuilding procedures for major components
Refurbishment:
Procedures for refurbishing various vehicle systems
Restoration:
Guidance for restoring the vehicle to original specifications
Diagnostic Procedures:
Detailed diagnostic procedures for identifying faults
Technical Depth
Depth:
Factory-level technical depth, covering all aspects of repair and maintenance
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Resolution:
High resolution
Binding Type
Binding:
Digital download (printable to user's preferred binding)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder OHV (Pushrod)
Engine Code Designation:
BMC A-Series (e.g., 998cc, 1071cc, 1275cc variants likely applicable to Countryman in this era)
Displacement:
Commonly 998cc or 1275cc for this model variant
Performance
Horsepower Approx:
Approximately 48-65 bhp depending on displacement and tuning
Torque Approx:
Approximately 52-70 lb-ft depending on displacement and tuning
Fuel System
Fuel Delivery:
Typically twin SU carburetors (e.g., HS2 or HIF38)
Fuel Type:
Leaded gasoline (91 RON or equivalent)
🔧 Transmission
Standard
Type:
4-speed manual transaxle (integrated with engine)
Optional
Automatic:
Not typically offered for this model and year
Features
Gear Ratios:
Specific ratios detailed within the manual (e.g., 3.10:1 first gear, 1.00:1 top gear)
Fluid Type:
Gearbox oil (e.g., SAE 30 or 20W-50, manual will specify precise grade)
📐 Dimensions
Exterior
Length:
Approximately 3715 mm (146.3 inches)
Width:
Approximately 1580 mm (62.2 inches)
Height:
Approximately 1280 mm (50.4 inches)
Wheelbase:
Approximately 2020 mm (79.5 inches)
Weights
Curb Weight:
Approximately 635 kg (1400 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test data available from modern standards for this era vehicle
Active Features
Braking System:
Front disc brakes, rear drum brakes
Passive Features
Seat Belts:
Standard front seat belts may be fitted, rear belts often optional or absent
💡 Technology Features
Infotainment
Audio System:
Basic AM radio likely an optional extra; most cars would not have one as standard
🔧 Maintenance
Service Intervals
Oil Change:
Approximately every 3,000-5,000 miles or 6-12 months (manual will provide definitive schedule)
Tune Up:
Regularly scheduled (e.g., ignition points, spark plugs, carburetor adjustment)
Grease Points:
Scheduled lubrication of suspension and steering components
Fluid Specifications
Engine Oil:
Viscosity typically SAE 20W-50 or SAE 30 (with lead additive if using older oil formulations)
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify)
Known Issues
Rust:
Prone to rust in wheel arches, sills, and floor pans due to age and design
Engine Seals:
Oil leaks from engine and gearbox seals are common
Hydrolastic Suspension:
Hydrolastic suspension units can lose pressure over time, requiring re-pressurization or replacement
📚 Vehicle History
Brand Heritage
Manufacturer:
British Motor Corporation (BMC), later British Leyland
Model Evolution
Development:
The Countryman was a stretched variant of the Mini, offering a more practical estate body style, launched in 1960.
Key Distinction:
Featured distinctive wood-effect side paneling (though this could be optioned off).
Production
Production Period:
1960-1969 for the original Countryman (Mk. II) prior to the Clubman variants.
🏆 Awards & Recognition
Recognitions
Classic Status:
Iconic status in automotive history, particularly within classic car communities
Design Impact:
Design influence continues to be recognized globally for its efficiency and packaging
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